Installation [08/2015 - ]: Procedure

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1. Using a vernier caliper and straightedge, measure dimension "A" between the transmission fitting surface of the engine*1 and the torque converter clutch fitting surface of the drive plate*2 (step 1).
2. Align the matchmarks on the transmission case and torque converter clutch, and then mesh the splines of the input shaft and turbine runner.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1

   Matchmark

3. Mesh the splines of the stator shaft and stator while turning the torque converter clutch.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1

   Matchmark

   HINT: 

   Turn the torque converter clutch approximately 180°.

4. Turn the torque converter clutch and align the matchmarks on the torque converter clutch and transmission case to fit the key of the oil pump drive gear into the slot on the torque converter clutch.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1

   Matchmark

   NOTE:

   Do not push on the torque converter clutch when aligning the matchmarks.

5. Using a vernier caliper and straightedge, measure dimension B shown in the illustration and check that B is more than A (measured in step 1).

   Standard distance

   A + 1 mm (0.0394 in.) or more

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 1 transmission control cable bracket with the 2 bolts.

   Torque: 14 N.m (143 kgf/cm, 10 ft.lbf) 

1. Install the 4 brackets with the 4 bolts.

   Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply clutch spline grease to the surface of the crankshaft that contacts the torque converter clutch centerpiece.

   Clutch spline grease

   Toyota Genuine Clutch Spline Grease or equivalent

   Maximum grease amount 

   Approximately 1 g (0.0353 oz.)

   TEXT IN ILLUSTRATION
   
   

   *1	Torque Converter Clutch Centerpiece
   *2	Crankshaft

2. Confirm that the 2 knock pins are on the transmission contact surface of the engine block before transmission installation.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

3. Install the automatic transmission with the 9 bolts.

   for 17 mm head bolt A 

   Torque: 71 N.m (724 kgf/cm, 52 ft.lbf) 

   for 14 mm head bolt B 

   Torque: 37 N.m (377 kgf/cm, 27 ft.lbf) 

1. Connect the breather plug hose to the engine.

1. Connect the park/neutral start switch connector, transmission wire connector and 2 speed sensor connectors.

   HINT: 

   Push up the lever until the claw of the transmission wire connector makes a connection sound.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Connect the 2 connector clamps and 4 harness clamps.
3. Tilt up the automatic transmission.

1. Install the rear No. 1 engine mounting insulator to the transmission with the 4 bolts.

   Torque: 72.5 N.m (739 kgf/cm, 53 ft.lbf) 

2. Install the rear engine mounting heat insulator to the engine mounting insulator.

   Torque: 12 N.m (122 kgf/cm, 9 ft.lbf) 

1. Install the No. 3 frame crossmember sub-assembly to the rear engine mounting insulator with the 4 bolts.

   Torque: 30 N.m (306 kgf/cm, 22 ft.lbf) 

2. Install the frame crossmember with the 4 bolts and 4 nuts.

   Torque: 72 N.m (734 kgf/cm, 53 ft.lbf) 

1. Install the front suspension member bracket LH and RH with the 8 bolts.

   Torque: 33 N.m (337 kgf/cm, 24 ft.lbf) 

1. Turn the crankshaft to gain access to the installation locations of the 6 torque converter clutch setting bolts and install each bolt while holding the crankshaft pulley bolt with a wrench.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 48 N.m (489 kgf/cm, 35 ft.lbf) 

   NOTE:

   Install the black bolt first, and then the 5 silver bolts.

2. Install the flywheel housing side cover.

1. Install the starter assembly (Refer to INSTALLATION [08/2015 - ] ).

1. Temporarily install the ends of the oil cooler inlet tube and outlet tub to each oil cooler tube union by hand.
2. Close the 2 No. 2 flexible hose clamps and install the 2 bolts.

   Torque: 5.5 N.m (56 kgf/cm, 49 in.lbf) 

3. Using a union nut wrench, tighten the inlet and outlet tubes.

   Torque: 34 N.m (347 kgf/cm, 25 ft.lbf) 

   NOTE:

   Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (Refer to PRECAUTION [08/2015 - 08/2022] , or refer to PRECAUTION [08/2022 - ] ).

1. Connect the transmission control cable to the transmission control cable bracket with a new clip, and connect the cable end to the control shaft lever with the nut.

   Torque: 14 N.m (143 kgf/cm, 10 ft.lbf) 

1. Install the stay with the 3 bolts.

   Torque: 40 N.m (408 kgf/cm, 30 ft.lbf) 

1. Install the stay with the 3 bolts.

   Torque: 40 N.m (408 kgf/cm, 30 ft.lbf) 

1. Install the front exhaust pipe assembly (Refer to INSTALLATION [08/2015 - ] ).

1. Install the propeller shaft assembly (Refer to INSTALLATION [08/2015 - ] ).

1. Add automatic transmission fluid (Refer to ADJUSTMENT [08/2015 - 08/2019] , or refer to ADJUSTMENT [08/2019 - ] ).

See step  2

See step  1

Refer to PROCEDURE - Step 8

Refer to PROCEDURE - Step 61

Refer to PROCEDURE - Step 63

Refer to PROCEDURE - Step 65

Refer to PROCEDURE - Step 67

1. Perform the RESET MEMORY procedures (A/T initialization) (Refer to INITIALIZATION [08/2015 - ] ).