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Installation [08/2015 - ]: Procedure

  1. INSTALL NO. 1 RADIATOR TO SUPPORT SEAL 
    1. Install the No. 1 radiator to support seal to the radiator assembly as shown in the illustration.
      GTY223570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 2 RADIATOR TO SUPPORT SEAL 
    1. Install the No. 2 radiator to support seal to the radiator assembly as shown in the illustration.
      GTY223568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL RADIATOR ASSEMBLY 
    1. Insert the radiator bracket hooks into the radiator support holes.
      GTY226891Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the radiator with the 4 bolts.

      Torque: 18 N.m (184 kgf/cm, 13 ft.lbf) 

    3. Connect the 2 oil cooler hoses and slide the 2 clamps to secure them.
      GTY230106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Upper

      HINT: 

      Make sure the direction of the hose clamp is as shown in the illustration.

  4. INSTALL FAN SHROUD 
    1. Install the fan pulley to the water pump.
    2. Place the fan shroud together with the coupling fan between the radiator and engine.
      NOTE:

      Be careful not to damage the radiator core.

    3. Align the paint marks on the heads of the water pump stud bolts with the paint marks of the same color on the outer edge of the fluid coupling flange and install the fluid coupling to the water pump.
      GTY426434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Paint Mark
    4. Temporarily install the fan with fluid coupling to the water pump with the 4 nuts. Tighten the nuts as much as possible by hand.
    5. Attach the claws of the shroud to the radiator as shown in the illustration.
      GTY227768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the fan shroud with the 2 bolts.

      Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf) 

    7. Install the fan with fluid coupling and generator V-belt (Refer to INSTALLATION [08/2015 - ] ).
    8. Tighten the 4 nuts of the fan with fluid coupling.

      Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

  5. CONNECT OIL COOLER TUBE 
    1. Connect the oil cooler tube with the 2 bolts, and attach the claw to close the flexible hose clamp.
      GTY218194Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.5 N.m (56 kgf/cm, 49 in.lbf) 

  6. INSTALL RADIATOR RESERVOIR TANK 
    1. Install the radiator reservoir tank with the 3 bolts.

      Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf) 

    2. Connect the reservoir hose to upper side of the radiator tank upper.
  7. INSTALL NO. 2 RADIATOR HOSE 
    1. Connect the No. 2 radiator hose with the clamp so that its paint mark aligns with the radiator protrusion as shown in the illustration.
      GTY721272Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Paint Mark
      *b Protrusion
      *c Upper

      HINT: 

      Make sure the direction of the hose clamp is as shown in the illustration.

    2. Connect the No. 2 radiator hose with the clamp so that its paint mark aligns with the water inlet housing protrusion as shown in the illustration.
      GTY710380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Paint Mark
      *b Protrusion
      *c Front
      *d Upper

      HINT: 

      Make sure the direction of the hose clamp is as shown in the illustration.

  8. INSTALL NO. 1 RADIATOR HOSE 
    1. Connect the No. 1 radiator hose to the water inlet housing with the clamp shown in the illustration labeled A.
      GTY717006Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Paint Mark
      *b Protrusion
      *c Front
      *d Upper

      HINT: 

      • Make sure the paint mark of the No. 1 radiator hose is facing upward.
      • Make sure the direction of the hose clamp is as shown in the illustration.
    2. Connect the No. 1 radiator hose with the clamp so that its paint mark aligns with the radiator protrusion as shown in the illustration labeled B.

      HINT: 

      • Make sure the paint mark of the No. 1 radiator hose is facing upward.
      • Make sure the direction of the hose clamp is as shown in the illustration.
  9. INSTALL RADIATOR SIDE DEFLECTOR LH 
    1. Attach the 3 claws.
    2. Install the radiator side deflector LH with the clip.
  10. INSTALL RADIATOR SIDE DEFLECTOR RH 
    1. Attach the 3 claws.
    2. Install the radiator side deflector RH with the clip.
  11. INSTALL UPPER FRONT BUMPER RETAINER 
    1. Install the upper front bumper retainer with the 3 bolts and 2 screws.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

      (for Bolt)

  12. INSTALL FRONT BUMPER COVER 

    w/o Intuitive Parking Assist System: (Refer to INSTALLATION [08/2015 - 08/2019] , or refer to INSTALLATION [08/2019 - 08/2020] , or refer to INSTALLATION [08/2020 - 08/2021] , or refer to INSTALLATION [08/2021 - ] )

    w/ Intuitive Parking Assist System: (Refer to INSTALLATION [08/2015 - 08/2019] , or refer to INSTALLATION [08/2019 - 08/2020] , or refer to INSTALLATION [08/2020 - 08/2021] , or refer to INSTALLATION [08/2021 - ] )

  13. ADD ENGINE COOLANT 

    See step  10

  14. INSPECT FOR ENGINE COOLANT LEAK 

    Refer to PROCEDURE - Step 1

  15. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 67

  16. INSTALL FRONT LOWER BUMPER COVER (w/o Intuitive Parking Assist System) 

    Refer to PROCEDURE - Step 68

  17. INSTALL AIR INTAKE DUCT LH (w/ Intuitive Parking Assist System) 

    Refer to PROCEDURE - Step 69

  18. INSTALL AIR INTAKE DUCT RH (w/ Intuitive Parking Assist System) 

    Refer to PROCEDURE - Step 70

  19. INSTALL FRONT LOWER BUMPER COVER (w/ Intuitive Parking Assist System) 

    Refer to PROCEDURE - Step 71

  20. INSTALL COOL AIR INTAKE DUCT (for 4WD with Intuitive Parking Assist System) 

    Refer to PROCEDURE - Step 14 [08/2015 - 08/2019] , or refer to PROCEDURE - Step 14 [08/2019 - 08/2020] , or refer to PROCEDURE - Step 14 [08/2020 - 08/2021] , or refer to PROCEDURE - Step 14 [08/2021 - ]

  21. INSTALL V-BANK COVER 

    Refer to PROCEDURE - Step 14

  22. INSTALL UPPER RADIATOR SUPPORT SEAL 

    Refer to PROCEDURE - Step 60