Installation [08/2016 - ]: Procedure

1. Secure the steering knuckle in a vise.
   NOTE:

   When using a vise, do not overtighten it.

2. Install the front brake dust cover to the steering knuckle.
3. Install the front axle hub sub-assembly with the 4 bolts.

   Torque: 96 N*m (979 kgf*cm, 71 ft.*lbf) 

   NOTE:

   Do not place the hub and bearing's magnet rotor side so that it is facing downward, and do not allow the magnet rotor side to become damaged or contact foreign matter.

1. Align the matchmarks and install the front drive shaft assembly to the front axle hub sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Matchmark

   *a

   Matchmark

2. Apply MP grease to the entire contact surface between the front drive shaft assembly and axle hub bearing surface or only apply 0.1 to 0.3 g (0.00353 to 0.0105 oz.) of MP grease to the 4 areas on the axle hub bearing shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

3. Install the front axle assembly to the front shock absorber assembly with coil spring with the 2 bolts and 2 nuts.

   Torque: 240 N*m (2447 kgf*cm, 177 ft.*lbf) 

   NOTE:

   Be careful not to damage the drive shaft boot and speed sensor rotor.

   NOTE:

   • Be careful not to damage the drive shaft boot and speed sensor rotor.
   • Do not tighten the bolts.

Refer to PROCEDURE - Step 7

Refer to PROCEDURE - Step 11

Refer to PROCEDURE - Step 1

1. Connect the front disc brake caliper assembly to the steering knuckle with the 2 bolts.

   Torque: 106.8 N*m (1089 kgf*cm, 79 ft.*lbf) 

1. Clean the threaded parts on the drive shaft and a new axle shaft nut using a non-residue solvent.
   NOTE:

   • Be sure to perform this work for a new drive shaft.
   • Keep the threaded parts free of oil and foreign objects.
2. Using a 30 mm socket wrench, temporarily install a new axle shaft nut.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 292 N*m (2978 kgf*cm, 215 ft.*lbf) 

   HINT: 

   Stake the nut after inspecting for looseness and runout in the following steps.

See step  5

Refer to PROCEDURE - Step 15

See step  5

See step  6

Refer to PROCEDURE - Step 1

1. Connect the front disc brake caliper assembly to the steering knuckle with the 2 bolts.

   Torque: 106.8 N*m (1089 kgf*cm, 79 ft.*lbf) 

1. Connect the front flexible hose to the steering knuckle with the bolt.

   for TMMC Made 

   Torque: 18.5 N*m (189 kgf*cm, 14 ft.*lbf) 

   except TMMC Made 

   Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

1. Connect the front speed sensor and front flexible hose to the front shock absorber with the bolt and clamp.

   for TMMC Made 

   Torque: 18.5 N*m (189 kgf*cm, 14 ft.*lbf) 

   except TMMC Made 

   Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

   NOTE:

   Do not twist the front speed sensor when installing it.

   HINT: 

   Install the front flexible hose first and then the speed sensor harness bracket.

2. Install the front speed sensor to the steering knuckle with the bolt.

   Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

   NOTE:

   Do not twist the front speed sensor when installing it.

1. Using a chisel and hammer, stake the front axle shaft nut.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

Refer to ADJUSTMENT [08/2016 - 08/2017] , or refer to ADJUSTMENT [08/2017 - ]

Refer to TEST MODE PROCEDURE [08/2016 - ]