Installation [10/2014 - ]: Procedure

1. Install the No. 1 inverter cooling hose assembly to the hybrid vehicle transaxle assembly.

1. Install the 2 wire harness clamp brackets to the hybrid vehicle transaxle assembly with the 3 bolts.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

1. Install a new gasket and the hybrid transaxle mass damper to the hybrid vehicle transaxle assembly.

   Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

1. Install the No. 3 automatic transmission case cover to the hybrid vehicle transaxle assembly with the 2 bolts and a new clip.

   Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

1. Engage the 2 guides to install the automatic transmission case cover to the No. 3 automatic transmission case cover.

1. Install the No. 3 transmission control cable bracket to the hybrid vehicle transaxle assembly with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

1. Install the No. 2 transmission control cable bracket to the hybrid vehicle transaxle assembly with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

1. Install the No. 1 transmission control cable bracket to the hybrid vehicle transaxle assembly with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

1. Install the front engine mounting bracket to the hybrid vehicle transaxle assembly with the 3 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

1. Set an engine lifter.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   Make sure that there is a clearance between the oil pan sub-assembly and engine lifter.

1. While keeping the engine assembly and hybrid vehicle transaxle assembly horizontal, align the 2 knock pins with each hole on the hybrid vehicle transaxle assembly and tighten the 9 bolts shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1

   Knock Pin

2. Install the hybrid vehicle transaxle assembly to the engine assembly with the 9 bolts.

   Bolt	Bolt Length	Torque
   (A), (B)	55 mm (2.17 in.)	64 N*m (653 kgf*cm, 47 ft.*lbf)
   (C)	65 mm (2.56 in.)	46 N*m (469 kgf*cm, 34 ft.*lbf)
   (D)	32 mm (1.26 in.)	44 N*m (449 kgf*cm, 32 ft.*lbf)
   	33 mm (1.30 in.)	43 N*m (438 kgf*cm, 32 ft.*lbf)
   (E)	38 mm (1.50 in.)	28 N*m (286 kgf*cm, 21 ft.*lbf)

   NOTE:

   • Do not apply grease either to the inner splines or to the input shaft.
   • Make sure that the wire harness or other similar items are not pinched between the contact surfaces.
   • Do not use excessive force when installing the hybrid vehicle transaxle assembly.
   • Make sure to align the hybrid vehicle transaxle assembly so that the input shaft of the hybrid vehicle transaxle assembly will be inserted straight into the inner splines of the transmission input damper assembly.
   • When inserting the input shaft of the hybrid vehicle transaxle assembly into the inner splines of the transmission input damper assembly, do not shake the hybrid vehicle transaxle assembly excessively.
   • When mounting the hybrid vehicle transaxle assembly to the engine assembly, make sure to securely fit the knock pins into the knock pin holes.
   • Confirm that the 2 knock pins are installed to the hybrid vehicle transaxle assembly contact surfaces of the engine assembly before installing the hybrid vehicle transaxle assembly.
   • Make sure that the engine assembly and hybrid vehicle transaxle assembly are flat against each other before tightening the bolts.
   • To prevent the motor water jacket cover assembly from being deformed, do not place any attachments under the motor water jacket cover assembly of the hybrid vehicle transaxle assembly.
   • Secure the hybrid vehicle transaxle assembly to the transmission jack using a belt, etc. to prevent it from falling.

   HINT: 

   Temporarily install the bolt (B) first.

1. Install SST to the vehicle body as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   • SST: 09727-00110 
2. Using the ratchet buckle, tighten the belt until there is no slack.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a

   Ratchet Buckle

   -

   -

1. Install the engine mounting insulator LH to the hybrid vehicle transaxle assembly with the nut.

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

1. Install the front engine mounting insulator to the front engine mounting bracket with the bolt.

   Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf) 

1. Remove the 2 bolts and SST (support bar) from the vehicle body.
2. Remove the nut, stud bolt and SST (support bar) from the engine mounting bracket RH.

1. Install the engine mounting insulator RH to the engine mounting bracket RH with the nut.

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

Refer to PROCEDURE - Step 14

1. Remove SST from the vehicle body.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Connect the windshield washer jar assembly to the vehicle body and tighten the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

3. Install the bolt and nut.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

1. Remove SST from the vehicle body.
   NOTE:

   Prevent SST from contacting the vehicle body or windshield.

2. Install the 2 hood support assemblies (Refer to INSTALLATION [10/2014 - ] ).
3. Engage the 2 clamps.

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 36

Refer to PROCEDURE - Step 20

Refer to PROCEDURE - Step 21

Refer to PROCEDURE - Step 22

Refer to PROCEDURE - Step 11

Refer to PROCEDURE - Step 40

1. Connect the 3 clamps and install the motor cable to the hybrid vehicle transaxle assembly with the bolt.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

2. Connect the 3 clamps and 4 connectors, and install the wire harness to the hybrid vehicle transaxle assembly with the 3 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Bolt (A) 

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

   Bolt (B) 

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

Refer to PROCEDURE - Step 43

Refer to PROCEDURE - Step 85

Refer to PROCEDURE - Step 9

Refer to PROCEDURE - Step 1

(Refer to INSTALLATION [10/2014 - ] )

Refer to PROCEDURE - Step 12

(Refer to INSTALLATION [10/2014 - ] )

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 7

Refer to PROCEDURE - Step 8

See step  2

Refer to PROCEDURE - Step 2

See step  1

Refer to PROCEDURE - Step 1

(Refer to ADJUSTMENT [10/2014 - 10/2015] or ADJUSTMENT [10/2015 - ] )

(Refer to TEST MODE PROCEDURE [10/2014 - 10/2015] or TEST MODE PROCEDURE [10/2015 - ] )