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Home >> Toyota >> 2015 >> Avalon Hybrid Limited >> Repair and Diagnosis >> Engine Mechanical >> Auxiliary Emission Control Systems >> Emission Control System (Service Information) (Hybrid) >> EGR Valve >> Removal [10/2014 - ] >> Procedure

Removal [10/2014 - ]: Procedure

  1. DRAIN COOLANT (for Engine) 

    Refer to PROCEDURE - Step 1

  2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 18

  3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  4. REMOVE EGR VALVE ASSEMBLY 
    1. Disconnect the EGR valve assembly connector.
      GTY322026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the 2 clips and disconnect the 2 water by-pass hoses from the EGR valve assembly.
      GTY478707Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a 10 mm deep socket wrench, remove the bolt from the EGR valve assembly.
      GTY482326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a 12 mm deep socket wrench, remove the 2 nuts from the EGR valve assembly.
    5. Remove the 3 bolts and EGR valve assembly from the intake manifold.
      GTY478708Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the EGR valve gasket from the No. 1 EGR pipe.
      GTY317756Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the EGR inlet gasket from the intake manifold.