Installation [10/2014 - ]: Procedure

1. Tighten the 10 bolts of the brackets.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1

   Bracket

   -

   -

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

2. Loosen the 10 bolts of the brackets a half turn.
   NOTE:

   Make sure to loosen the 10 bolts of the brackets by only a half turn before installing the sliding roof housing sub-assembly. This is to ensure proper adjustment and fit.

3. Temporarily install the sliding roof housing sub-assembly with the 8 nuts and 10 bolts.
4. Tighten the 8 nuts and 10 bolts in the order shown in the illustration to install the sliding roof housing sub-assembly.
   Fig 1: Sliding Roof Housing Sub-Assembly Tightening Sequence (1 Of 2)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Nut 

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

   Bolt 

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

5. Engage the 2 clamps.
6. Tighten the 10 bolts of the brackets in the order shown in the illustration.
   Fig 2: Sliding Roof Housing Sub-Assembly Tightening Sequence (2 Of 2)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1

   Bracket

   -

   -

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

7. Expand the clip to insert the sliding roof drain hose.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Marking
   *2	Clip
   *a	Front Side
   *b	Outside

   HINT: 

   The hose should be inserted to the base of the drain pipe.

8. Release the clip to connect the sliding roof drain hose.
   NOTE:

   The clip must face toward the outside of the vehicle and also be above the lower surface of the sliding roof housing sub-assembly when installing the drain hoses.

   HINT: 

   • Make sure that the clip is on the marking or between the marking and hose end.
   • Use the same procedure for the other 3 sliding roof drain hoses.

1. Engage the 2 claws to install the No. 2 side rail spacer LH.

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 1 . Refer to PROCEDURE - Step 3

HINT: 

Use the same procedure as for the LH side.

1. Install the sliding roof weatherstrip as follows:
   1. Position the joint of the weatherstrip at the rear center.
   2. Align the alignment mark (yellow) on the weatherstrip with the middle marks at the corners of the sliding roof panel sub-assembly and install the weatherstrip.
   3. Install the lip of the weatherstrip firmly.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      TEXT IN ILLUSTRATION
      
      

      *A	Correct	*B	Incorrect
      *1	Joint	*2	Front
      *3	Alignment Mark (Yellow)	*4	Middle Mark
      *a	Pinched	*b	Exposed
      *c	Gap (raised, wavy, etc.)	-	-

1. Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 4 screws.
2. Perform a level check.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Check the difference in level for "a" between the roof panel and the upper surface of the sliding roof weatherstrip when the sliding roof glass sub-assembly is fully closed.

      Standard

      Area	Measurement
      A - A	0 + 1.0 mm (0 + 0.0394 in.) 0 - 2.0 mm (0 - 0.0787 in.)
      B - B	0 + 2.0 mm (0 + 0.0787 in.) 0 - 1.0 mm (0 - 0.0394 in.)
      C - C	0 + 1.5 mm (0 + 0.0591 in.) 0 - 1.5 mm (0 - 0.0591 in.)
      D - D	0 + 1.5 mm (0 + 0.0591 in.) 0 - 1.0 mm (0 - 0.0394 in.)

      HINT: 

      "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

3. Perform a gap check.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Check the gap between the roof panel and roof glass.
      TEXT IN ILLUSTRATION
      
      

      *a

      Even

      NOTE:

      The gap must be even all around.

4. After adjusting the sliding roof glass, using a T25 "TORX" socket wrench, install the sliding roof glass sub-assembly with the 4 screws.

   Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

1. After adjusting the sliding roof glass sub-assembly, check for water leakage into the vehicle interior.
2. If there are any leaks, readjust the sliding roof glass sub-assembly.

1. Connect the roof console box assembly.
2. Connect the cable to the negative (-) auxiliary battery terminal.
3. Turn the power switch on (IG).
4. Open the sliding roof glass sub-assembly.
5. Remove any grease from the area shown in the illustration with a piece of cloth.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Sliding Roof Guide Rail LH
   	Front
   	Grease

6. Close the sliding roof glass sub-assembly.
7. Turn the power switch off.
8. Disconnect the cable from the negative (-) auxiliary battery terminal.
9. Disconnect the roof console box assembly.
10. Engage the 2 claws to install a new sliding roof side garnish LH.

HINT: 

Use the same procedure as for the LH side.

(Refer to INSTALLATION [10/2014 - 10/2015] or INSTALLATION [10/2015 - ] )

(Refer to INITIALIZATION [10/2014 - ] )

(Refer to OPERATION CHECK [10/2014 - ] )