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Home >> Toyota >> 2013 >> RAV4 LE, AWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission (U760F) - Service Information (1 Of 2) >> Automatic Transaxle Assembly >> Removal [08/2017 - ] >> Procedure

Removal [08/2017 - ]: Procedure

  1. PRECAUTION 
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

    Refer to PRECAUTION [12/2012 - ]

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [08/2016 - ]

  3. REMOVE WINDSHIELD WIPER ARM COVER 

    Refer to PROCEDURE - Step 1

  4. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH 

    Refer to PROCEDURE - Step 2

  5. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH 

    Refer to PROCEDURE - Step 3

  6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 
  7. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY 
  8. REMOVE AIR CLEANER CAP SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  9. REMOVE AIR CLEANER CASE 

    Refer to PROCEDURE - Step 4

  10. REMOVE STARTER ASSEMBLY 

    Refer to REMOVAL [08/2017 - ]

  11. REMOVE NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 6

  12. REMOVE REAR ENGINE UNDER COVER RH 

    Refer to PROCEDURE - Step 8

  13. REMOVE REAR ENGINE UNDER COVER LH 

    Refer to PROCEDURE - Step 7

  14. DRAIN AUTOMATIC TRANSAXLE FLUID 

    Refer to PROCEDURE - Step 3

  15. DRAIN TRANSFER OIL 

    Refer to PROCEDURE - Step 1

  16. REMOVE FRONT EXHAUST PIPE SUB-ASSEMBLY 
    1. Remove the 4 bolts, 2 compression springs and front exhaust pipe sub-assembly from the front No. 2 exhaust pipe sub-assembly and exhaust manifold converter sub-assembly.
      GTY475830Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 gaskets from the front exhaust pipe sub-assembly and exhaust manifold converter sub-assembly.
  17. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT 
    1. Remove the flywheel housing under cover.
      GTY311720Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, hold the crankshaft pulley.
      • SST: 09213-5401509330-00021 
      GTY373186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Part number of installation bolt for SST (crankshaft pulley holding tool): 91551-80650 (quantity: 2)

    3. Remove the 6 drive plate and torque converter assembly setting bolts.
      GTY375469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE FRONT DRIVE SHAFT ASSEMBLY 

    Refer to REMOVAL [12/2012 - ]

  19. DISCONNECT TRANSMISSION OIL COOLER 
    1. Slide the 2 clips and disconnect the oil cooler inlet hose and oil cooler outlet hose from the automatic transaxle assembly.
      GTY757723Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Water Cooler *B w/o Water Cooler
      *1 Oil Cooler Inlet Hose *2 Oil Cooler Outlet Hose
      NOTE:

      Use a container to catch any fluid which flows out of the oil cooler inlet hose and oil cooler outlet hose.

    2. w/ Water Cooler:
      GTY747730Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Slide the clip and disconnect the No. 2 transmission oil cooler hose from the automatic transaxle assembly.
    3. Remove the 2 bolts and disconnect the transmission oil cooler from the front engine mounting bracket.
      GTY761208Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Water Cooler *B w/o Water Cooler
  20. DISCONNECT WIRE HARNESS 
    1. Remove the bolt and disconnect the ground cable from the automatic transaxle assembly.
      GTY381894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the 5 wire harness clamps.
    3. Turn the lock lever and disconnect the connector from the wiring harness connector.
    4. Disconnect the park/neutral position switch connector.
    5. Remove the bolt. Then disconnect the 2 clamps and wire harness from the body.
      GTY479993Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Disconnect the ECM connector.
      NOTE:

      After disconnecting a connector, make sure that dirt, water and other foreign matter does not contact the connector.

      GTY478969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Push
      *b Lock
      1. Raise the lever while pushing the lock on the lever and disconnect the ECM connector.
  21. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY 
    1. Move the shift lever to N.
    2. Remove the nut and disconnect the transmission control cable assembly from the control shaft lever.
      GTY375079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the clip and disconnect the transmission control cable assembly from the control cable bracket.
  22. INSTALL ENGINE HANGER 

    Refer to PROCEDURE - Step 61

  23. DISCONNECT RADIATOR RESERVOIR ASSEMBLY 

    Refer to PROCEDURE - Step 1

  24. INSTALL ENGINE SUPPORT BRIDGE 
    1. Install SST to the vehicle body as shown in the illustration.
      • SST: 09940-10020 
      GTY478897Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Correct *b Incorrect
      *c Fuse Bolt *d Support Shaft
      *e Front Suspension Nut *f Side Member
      *g Front Side - -
      WARNING:

      Make sure the fuse bolt is not deformed.

      NOTE:
      • Prevent SST from contacting the vehicle body or windshield.
      • To prevent damage to the engine hood, place pieces of cloth between the engine hood and SST.
      • Lightly shake SST by hand to make sure it is securely installed while performing work.
      • Set the support shafts on level surfaces.
    2. Turn the threaded portion of each support shaft to adjust its height and make the SST sub beams horizontal to the ground.
      GTY476042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Support Shaft
      *b Sub Beam
      *c Side Member
      *d Threaded Portion
    3. Connect each chain to the division bar with the shackles at the position shown in the illustration.
      GTY479981Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Engine Hanger *2 No. 2 Engine Hanger
      *a Division Bar *b Shackle
      *c Chain Block Assembly *d 50 mm (1.97 in.) or more
    4. Connect the shackle of the chain to the No. 1 engine hanger.
    5. Connect the 2nd link of the chain to the No. 2 engine hanger.
    6. Make sure the distance between the chain block assembly and division bar is 50 mm (1.97 in.) or more.
    7. Adjust the position of the chain block assembly so that the chain is perpendicular to the SST main beam and sub beams as shown in the illustration.
      GTY476593Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Chain Block Assembly *b Main Beam
      *c Sub Beam *d Dimension (A)
      *e Dimension (B) *f Correct
      *g Incorrect *h Right to Left Adjustment
      *i Front to Rear Adjustment - -
      WARNING:

      To prevent the engine with automatic transaxle assembly from falling, make sure that the dimension (A) and dimension (B) are equal.

    8. Move the chain block assembly approximately 80 mm (3.15 in.) as shown in the illustration.
      GTY474338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Approximately 80mm (3.15 in.)
    9. Tighten the 6 wing bolts and 2 bolts.
      GTY479997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt 

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

    10. Tighten the chain block assembly until it cannot be moved any further by hand.
      NOTE:
      • When suspending the engine with automatic transaxle assembly, do not tighten the chain block assembly more than 50 N*m (510 kgf*cm, 37 ft.*lbf).
      • Do not shake the engine with automatic transaxle assembly excessively while it is being suspended.
      GTY482251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
  25. REMOVE FRONT SUSPENSION MEMBER 

    Refer to REMOVAL [12/2012 - ]

  26. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Support the automatic transaxle assembly with a transmission jack.
      NOTE:
      • In order to protect the automatic transmission oil pan sub-assembly, place attachments on the transmission jack.
      • Make sure that the attachments and automatic transmission oil pan sub-assembly are centered on the transmission jack.
      • To prevent the automatic transmission oil pan sub-assembly from deforming, do not place any attachments under the automatic transmission oil pan sub-assembly of the automatic transaxle assembly.
      • Secure the automatic transaxle assembly to the transmission jack using a belt, etc. to prevent it from falling.
    2. Loosen the 9 bolts of the automatic transaxle assembly.
      NOTE:

      Do not remove the bolts.

      GTY167641Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE FRONT CROSS MEMBER SUB-ASSEMBLY 
    1. Remove the 6 bolts and front crossmember sub-assembly.
      GTY474547Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. DISCONNECT ENGINE MOUNTING BRACKET LH 
    1. Remove the through bolt and nut and disconnect the engine mounting bracket LH.
      GTY473663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      While holding the nut in place, loosen the through bolt.

  29. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Slightly tilt the engine assembly with automatic transaxle assembly downward.
      GTY167641Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure that the automatic transaxle is not tilted excessively so that the engine does not contact the vehicle.

    2. Remove the 9 bolts and automatic transaxle assembly from the engine assembly.
      NOTE:

      To prevent damage to the 2 knock pins, do not pry between the automatic transaxle assembly and engine assembly.

  30. REMOVE TORQUE CONVERTER ASSEMBLY 
    1. Remove the torque converter assembly from the automatic transaxle assembly.
      NOTE:

      Make sure to remove the torque converter assembly horizontally from the input shaft.

  31. REMOVE FRONT ENGINE MOUNTING INSULATOR 
    1. Remove the through bolt, nut and front engine mounting insulator.
      NOTE:

      While holding the nut in place, loosen the through bolt.

      GTY473665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE REAR ENGINE MOUNTING INSULATOR 
    1. Remove the through bolt and rear engine mounting insulator.
      GTY473664Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE FRONT ENGINE MOUNTING BRACKET 
    1. Remove the 4 bolts and front engine mounting bracket from the automatic transaxle assembly.
      GTY365561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE REAR ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and rear engine mounting bracket from the automatic transaxle assembly.
      GTY365559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE ENGINE MOUNTING BRACKET LH 
    1. Remove the 4 bolts and engine mounting bracket LH from the automatic transaxle assembly.
      GTY575253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A A Type *B B Type
  36. REMOVE TRANSFER ASSEMBLY 

    Refer to PROCEDURE - Step 4

  37. REMOVE TRANSFER AND TRANSAXLE SETTING STUD BOLT 
    GTY425098Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 2 transfer and transaxle setting stud bolts.

      HINT: 

      It is not necessary to remove the transfer and transaxle setting stud bolts unless they are being replaced.

  38. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. Remove the 2 bolts and 2 wire harness clamp bracket.
      GTY365576Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE BREATHER HOSE BRACKET 
    1. Detach the transmission breather hose sub-assembly from the breather hose bracket.
      GTY311728Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and breather hose bracket from the automatic transaxle assembly.
      GTY311729Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE WIRING HARNESS CONNECTOR 
    1. Remove the 2 bolts and wiring harness connector from the automatic transaxle assembly.
      GTY473662Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET 
    1. Remove the 2 bolts and No. 1 transmission control cable bracket from the automatic transaxle assembly.
      GTY481274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE TRANSMISSION CASE PLUG ASSEMBLY 
    1. Remove the transmission case plug assembly from the automatic transaxle assembly.
      GTY473667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. INSPECT TORQUE CONVERTER ASSEMBLY 

    Refer to PROCEDURE - Step 2

  44. INSPECT DRIVE PLATE 

    Refer to PROCEDURE - Step 2

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