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Home >> Toyota >> 2011 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Air Conditioning (Manual) (Diagnostic Codes & Circuit Tests) (Hybrid) >> AIR MIX CONTROL SERVO MOTOR (for Front) >> Installation >> Installation

AIR MIX CONTROL SERVO MOTOR (for Front): Installation: Installation

  1. INSTALL FRONT AIR MIX CONTROL SERVO MOTOR SUB-ASSEMBLY 
    1. Using the reference point, install the front air mix control servo motor sub-assembly with the 2 screws.
      Fig 1: Identifying Front Air Mix Control Servo Motor Sub-Assembly Reference Point
      GTY208046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connector.
  2. INSTALL AIR CONDITIONING UNIT  See step  1
  3. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT  See step  2
  4. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY  See step  3
  5. INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY  See step  4
  6. INSTALL CENTER HEATER TO REGISTER DUCT  See step  5
  7. INSTALL REAR NO. 3 AIR DUCT  See step  6
  8. INSTALL REAR NO. 1 AIR DUCT  See step  7
  9. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY  See step  1
  10. INSTALL CERTIFICATION ECU (SMART KEY ECU ASSEMBLY)  . Refer to INSTALLATION - Step 1
  11. INSTALL POWER STEERING ECU ASSEMBLY  . Refer to INSTALLATION - Step 1
  12. CONNECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY  See step  11
  13. INSTALL STEERING COLUMN ASSEMBLY  . Refer to INSTALLATION - Step 2
  14. CONNECT STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY  . Refer to INSTALLATION - Step 3
  15. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY  . Refer to INSTALLATION - Step 4
  16. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY  . Refer to INSTALLATION - Step 1
  17. INSTALL PUSH ROD PIN  . Refer to INSTALLATION - Step 2
  18. INSTALL BRAKE PEDAL RETURN SPRING  . Refer to INSTALLATION - Step 3
  19. INSTALL STOP LIGHT SWITCH ASSEMBLY  . Refer to INSTALLATION - Step 1
  20. INSPECT AND ADJUST BRAKE PEDAL HEIGHT  . Refer to ADJUSTMENT - Step 1
  21. INSPECT BRAKE PEDAL FREE PLAY  . Refer to ADJUSTMENT - Step 3
  22. INSPECT BRAKE PEDAL RESERVE DISTANCE  . Refer to ADJUSTMENT - Step 4
  23. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY  . Refer to INSTALLATION - Step 1
  24. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY  . Refer to INSTALLATION - Step 4
  25. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY  . Refer to INSTALLATION - Step 1
  26. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side)  . Refer to INSTALLATION - Step 1
  27. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY  . Refer to INSTALLATION - Step 9
  28. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side)  . Refer to INSTALLATION - Step 1
  29. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY  . Refer to INSTALLATION - Step 7
  30. INSTALL FRONT PILLAR GARNISH RH  . Refer to INSTALLATION - Step 96
  31. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH  . Refer to INSTALLATION - Step 97
  32. INSTALL FRONT PILLAR GARNISH LH  . Refer to INSTALLATION - Step 87
  33. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH  . Refer to INSTALLATION - Step 88
  34. INSTALL POWER SWITCH  . Refer to INSTALLATION - Step 1
  35. INSTALL FRONT NO. 2 CONSOLE BOX INSERT  . Refer to INSTALLATION - Step 15
  36. INSTALL FRONT NO. 1 CONSOLE BOX INSERT  . Refer to INSTALLATION - Step 16
  37. INSTALL CONSOLE BOX ASSEMBLY  . Refer to REMOVAL - Step 5
  38. INSTALL LOWER REAR CONSOLE BOX  . Refer to INSTALLATION - Step 2
  39. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY  . Refer to INSTALLATION - Step 19
  40. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY  . Refer to INSTALLATION - Step 24
  41. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 21
  42. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH  . Refer to INSTALLATION - Step 98
  43. INSTALL FRONT DOOR SCUFF PLATE RH  . Refer to INSTALLATION - Step 99
  44. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY  . Refer to INSTALLATION - Step 24
  45. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH  . Refer to INSTALLATION - Step 89
  46. INSTALL FRONT DOOR SCUFF PLATE LH  . Refer to INSTALLATION - Step 90
  47. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/o Navigation System)  . Refer to INSTALLATION - Step 7
  48. INSTALL NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (w/ Navigation System)  . Refer to INSTALLATION - Step 4
  49. INSTALL AIR CONDITIONING CONTROL ASSEMBLY  . Refer to INSTALLATION - Step 1
  50. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (w/o Smart Key System)  . Refer to INSTALLATION - Step 31
  51. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (w/ Smart Key System)  . Refer to INSTALLATION - Step 32
  52. INSTALL CENTER INSTRUMENT PANEL REGISTER ASSEMBLY  . Refer to INSTALLATION - Step 33
  53. INSTALL COMBINATION METER ASSEMBLY  . Refer to INSTALLATION - Step 1
  54. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY  . Refer to INSTALLATION - Step 35
  55. POSITION FRONT WHEELS STRAIGHT AHEAD 
  56. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY  . Refer to INSTALLATION - Step 6
  57. INSTALL STEERING COLUMN COVER  . Refer to INSTALLATION - Step 7
  58. ADJUST SPIRAL CABLE SUB-ASSEMBLY  . Refer to INSTALLATION - Step 4
  59. INSTALL STEERING WHEEL ASSEMBLY  . Refer to INSTALLATION - Step 3
  60. INSPECT STEERING WHEEL CENTER POINT 
  61. INSTALL STEERING PAD  . Refer to INSTALLATION - Step 1
  62. INSTALL LOWER NO. 2 STEERING WHEEL COVER  . Refer to INSTALLATION - Step 3
  63. INSTALL LOWER NO. 3 STEERING WHEEL COVER  . Refer to INSTALLATION - Step 2
  64. INSTALL FRONT WHEEL LH  . Refer to INSTALLATION - Step 12
  65. CONNECT COOLER REFRIGERANT LIQUID PIPE A  See step  65
  66. CONNECT NO. 1 COOLER REFRIGERANT SUCTION PIPE  See step  66
  67. CONNECT HEATER WATER INLET HOSE  See step  67
  68. CONNECT HEATER WATER OUTLET HOSE  See step  68
  69. INSTALL COWL TOP OUTER PANEL SUB-ASSEMBLY  . Refer to INSTALLATION - Step 12
  70. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  . Refer to INSTALLATION - Step 3
  71. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 4
  72. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  . Refer to INSTALLATION - Step 6
  73. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  . Refer to INSTALLATION - Step 7
  74. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected, refer to INITIALIZATION .

  75. INSPECT STEERING PAD  . Refer to INSTALLATION - Step 7
  76. INSPECT SRS WARNING LIGHT 
    1. Inspect the SRS warning light, refer to CHECK MODE PROCEDURE .
  77. ADD ENGINE COOLANT (for Engine)  . Refer to REPLACEMENT - Step 4
  78. INSPECT FOR COOLANT LEAK (for Engine)  . Refer to ON-VEHICLE INSPECTION - Step 1
  79. CHARGE WITH REFRIGERANT  See step  2
  80. WARM UP ENGINE  See step  3
  81. INSPECT FOR REFRIGERANT LEAK  See step  4