LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2009 >> Land Cruiser >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Brake Pedal >> Installation

Brake Pedal: Installation

  1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY 
    1. Install the brake pedal support assembly with the 4 nuts.

      Torque: 14 N*m (145 kgf*cm, 10 ft.*lbf) 

      Fig 1: Locating Brake Pedal Support Assembly Nuts
      G05638921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the brake pedal support reinforcement set bolt.

      Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf) 

      Fig 2: Locating Brake Pedal Support Reinforcement Bolt
      G05638920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Tighten the bolt and nut.

      Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf) 

      Fig 3: Locating Bolt
      G05638938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL PUSH ROD PIN 
    1. Apply lithium soap base glycol grease to the inner surface of the hole on the brake pedal lever.
    2. Set the master cylinder push rod clevis in place, insert the push rod pin from the outside of the vehicle and then install a new clip.
      Fig 4: Locating Push Rod Pin
      G05638919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL STOP LIGHT SWITCH ASSEMBLY 
    1. Install the stop light switch (See INSTALLATION ).
    2. Connect the stop light switch connector.
  4. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY  (See INSTALLATION )
  5. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL  (See INSTALLATION )
  6. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY  (See INSTALLATION )
  7. INSTALL COWL SIDE TRIM BOARD LH  (See INSTALLATION )
  8. INSTALL FRONT DOOR SCUFF PLATE LH  (See INSTALLATION )
  9. CHECK BRAKE PEDAL HEIGHT  (See ADJUSTMENT  )
  10. CHECK PEDAL FREE PLAY  (See ADJUSTMENT  )
  11. CHECK PEDAL RESERVE DISTANCE  (See ADJUSTMENT  )