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Home >> Toyota >> 2009 >> Highlander Limited, FWD >> Repair and Diagnosis >> Transmission >> Automatic Transmission - U151E >> Valve Body Assembly >> Installation

Valve Body Assembly: Installation

  1. INSTALL MANUAL VALVE 
    1. Install the manual valve to the valve body assembly.
      Fig 1: Identifying Check Ball Body And Spring
      G04975960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Install the spring and check ball body.
    2. Align the groove of the manual valve with the pin of the lever.
      Fig 2: Identifying Check Ball Body And Spring
      G04975960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 17 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      NOTE:
      • Push the valve body against the accumulator piston springs and check ball body to install the valve body.
      • First, temporarily tighten the bolts marked (1) in the illustration because they are positioning bolts.
        Fig 3: Locating Valve Body Bolts
        G04976336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt length: 

      Bolt A: 25 mm (0.98 in.) 

      Bolt B: 57 mm (2.24 in.) 

      Bolt C: 41 mm (1.61 in.) 

  3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Coat a new O-ring with ATF.
    2. Install the O-ring to the oil strainer.
      Fig 4: Locating O-Ring
      G05000599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil strainer with the 3 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 5: Locating Oil Strainer Bolts
      G05000598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL TRANSMISSION WIRE 
    1. Coat a new O-ring with ATF.
    2. Install the ATF temperature sensor with the lock plate and bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

    3. Connect the 7 shift solenoid valve connectors.
      Fig 6: Locating Shift Solenoid Valve Connectors
      G05268723Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Install the 2 magnets in the oil pan.
    2. Apply adhesive to the 18 bolts.

      Adhesive: Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent 

      Fig 7: Identifying Magnets From Oil Pan
      G05415617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil pan and a new gasket to the transaxle case with the 18 bolts.

      Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

      NOTE: Apply adhesive to the bolts and tighten them within 10 minutes of application.
  6. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY 

    HINT:

    (See INSTALLATION  )

    Fig 8: Locating Oil Pan Bolts
    G04975941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL  (See INSTALLATION  )
  8. ADD AUTOMATIC TRANSAXLE FLUID 
  9. INSPECT AUTOMATIC TRANSAXLE FLUID  (See ON-VEHICLE INSPECTION  )
  10. INSPECT FOR TRANSAXLE FLUID LEAK 
  11. INSTALL NO. 2 ENGINE UNDER COVER  (See INSTALLATION )
  12. INSTALL NO. 1 ENGINE UNDER COVER  (See INSTALLATION )
  13. INSTALL ENGINE UNDER COVER ASSEMBLY  (See INSTALLATION )
  14. RESET MEMORY 

    HINT:

    (See INITIALIZATION )