Oil Pump: Installation

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INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

Apply a light coat of engine oil to 3 new gaskets.
Install the 3 gaskets to the stiffening crankcase.

Fig 1: Locating Stiffening Crankcase Gaskets
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Align the drive rotor spline and the crankshaft timing sprocket as shown in the illustration.

Fig 2: Aligning Drive Rotor Spline And Crankshaft Timing Sprocket
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Apply seal packing in a line to the timing chain cover as shown in the following illustration.

Fig 3: Applying Seal Packing In Line To Timing Chain Cover

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent.

Apply Seal Packing as Follows

SEAL PACKING REFERENCE CHART

Area	Seal Packing Diameter (Round)	Distance from Edge of Cover to Center of Seal Packing	Seal Packing Application Length
	Seal Pacing Dimension (Flat)
Dashed Line	3.0 mm (0.118 in.)	2.5 mm (0.0984 in.)	-
	-
A-A	3.0 mm (0.118 in.)	2.5 mm (0.0984 in.)	-
	-
B-B	5.0 mm (0.197 in.)	3.0 mm (0.118 in.)	28 mm (1.10 in.)
	7.0 mm (0.276 in.) or more wide and 3.0 mm (0.118 in.) or more thick
C-C	7.0 mm (0.276 in.)	5.0 mm (0.197 in.)	25 mm (0.984 in.)
	13.0 mm (0.512 in.) or more wide and 3.0 mm (0.118 in.) or more thick
D-D	5.0 mm (0.197 in.)	3.0 mm (0.118 in.)	26 mm (1.02 in.)
	7.0 mm (0.276 in.) or more wide and 3.0 mm (0.118 in.) or more thick
E	3.0 mm (0.118 in.)	3.0 mm (0.118 in.)	-
	-

NOTE:

When the contact surfaces are wet, clean the surfaces with non-residue solvent before applying seal packing.
Install the timing chain cover within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
After applying seal packing to the timing chain cover, install the engine mounting bracket within 10 minutes.
Do not apply oil for at least 4 hours after the installation.
Do not start the engine for at least 4 hours after the installation.

Temporarily install the timing chain cover with the 17 bolts and 2 nuts.

Bolt Length

BOLT LENGTH

NOTE: Make sure there is no oil on the bolts. If there is oil on the bolts, clean them before installing them.

Fig 4: Locating Timing Chain Cover Bolts And Nuts

INSTALL ENGINE MOUNTING BRACKET RH
1. Install the engine mounting bracket, and install the 5 bolts in the order shown in the illustration.
  Torque: for bolt 1, 2 and 3
  
  55 N*m (561 kgf*cm, 41 ft.*lbf)
  
  for bolt 4 and 5
  
  21 N*m (214 kgf*cm, 15 ft.*lbf)
  
  NOTE: After applying seal packing to the timing chain cover, install the engine mounting bracket within 10 minutes.
  
  Fig 6: Identifying Engine Mounting Bracket Bolts Tightening Sequence
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TIMING CHAIN COVER OIL SEAL (See INSTALLATION )
INSTALL CRANKSHAFT PULLEY (See REASSEMBLY )
INSTALL CRANKSHAFT POSITION SENSOR (See REMOVAL )
INSTALL V-RIBBED BELT TENSIONER ASSEMBLY (See REASSEMBLY )
INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (See INSTALLATION )
INSTALL IGNITION COIL ASSEMBLY (See REMOVAL )
INSTALL ENGINE WIRE
INSTALL ENGINE AND TRANSAXLE
1. Install the engine and transaxle (See INSTALLATION ).