LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2009 >> Highlander Limited, FWD >> Repair and Diagnosis >> Brakes >> Parking Brake System >> Parking Brake - Except Hybrid >> Parking Brake Assembly >> Reassembly

Parking Brake Assembly: Reassembly

NOTE: Before installation, apply high temperature grease to the parts indicated by arrows (See PARKING BRAKE ASSEMBLY  ).
  1. INSTALL NO. 2 PARKING BRAKE SHOE HOLD DOWN SPRING PIN (for 2WD) 
    1. Install the No. 2 parking brake shoe hold down spring pin.
      Fig 1: Identifying No. 2 Parking Brake Shoe Hold Down Spring Pin
      G06117002Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 1 PARKING BRAKE SHOE HOLD DOWN SPRING PIN (for 4WD) 
    1. Install the No. 1 parking brake shoe hold down spring pin.
  3. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY (for 2WD) 
    NOTE: Perform this procedure only when the No. 2 parking brake shoe hold down spring pin is replaced.

    HINT:

    See INSTALLATION .

    Fig 2: Identifying No. 1 Parking Brake Shoe Hold Down Spring Pin
    G05418126Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY (for 4WD) 
    NOTE: Perform this procedure only when the No. 1 parking brake shoe hold down spring pin is replaced.

    HINT:

    See INSTALLATION .

  5. INSTALL NO. 1 PARKING BRAKE SHOE HOLD DOWN SPRING PIN (for 2WD) 
    1. Install the No. 1 parking brake shoe hold down spring pin.
      Fig 3: Identifying No. 1 Parking Brake Shoe Hold Down Spring Pin
      G05418123Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL NO. 2 PARKING BRAKE SHOE HOLD DOWN SPRING PIN (for 4WD) 
    1. Install the No. 2 parking brake shoe hold down spring pin.
  7. APPLY HIGH TEMPERATURE GREASE 
    1. Apply high temperature grease to the backing plate which makes contact with the shoe.
      Fig 4: Identifying No. 2 Parking Brake Shoe Hold Down Spring Pin
      G05418124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL PARKING BRAKE SHOE GUIDE PLATE SET BOLT 
    1. Apply adhesive to the threads of the parking brake shoe guide plate set bolt.

      Adhesive: 

      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent 

    2. Install the parking brake shoe guide plate and the parking brake shoe guide plate set bolt.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

  9. INSTALL PARKING BRAKE SHOE LEVER 
    1. Apply high temperature grease to the parking brake shoe lever which makes contact with the No. 2 parking brake shoe assembly.
      Fig 5: Identifying Parking Brake Shoe Guide Plate Set Bolt
      G05418122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the parking brake shoe lever and shim to the No. 2 parking brake shoe assembly with a new C-washer.
      Fig 6: Installing Parking Brake Shoe Lever And Shim To No. 2 Parking Brake Shoe Assembly With C-Washer
      G05418135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a feeler gauge, measure the clearance between the No. 2 parking brake shoe assembly and parking brake shoe lever.

      Standard clearance: 

      Less than 0.35 mm (0.014 in.) 

      If the clearance is not as specified, replace the shim with one of the appropriate size.

      Fig 7: Measuring Clearance Between No. 2 Parking Brake Shoe Assembly And Parking Brake Shoe Lever
      G04978559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      SHIM THICKNESS REFERENCE

      Part No. Shim Thickness
      90564-09184 0.3 mm (0.012 in.)
      90564-09185 0.6 mm (0.024 in.)
      90564-09186 0.9 mm (0.035 in.)
  10. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY WITH PARKING BRAKE SHOE LEVER 
    1. Using needle-nose pliers, connect the No. 3 parking brake cable assembly to the parking brake shoe lever as shown in the illustration.
      Fig 8: Connecting No. 3 Parking Brake Cable Assembly To Parking Brake Shoe Lever
      G05418137Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING 
    1. Install the No. 2 parking brake shoe return tension spring to the No. 2 parking brake shoe assembly.
      Fig 9: Locating No. 2 Parking Brake Shoe Return Tension Spring
      G05418119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY 
    1. Connect the No. 2 parking brake shoe return tension spring to install the No. 1 parking brake shoe assembly.
      Fig 10: Identifying No. 2 Parking Brake Shoe Return Tension Spring And No. 1 Parking Brake Shoe Assembly
      G05418118Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET 
    1. Apply high temperature grease to the parking brake shoe adjusting screw set as shown in the illustration.
      Fig 11: Locating High Temperature Grease Apply Area Of Parking Brake Adjusting Screw
      G04978562Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the parking brake shoe adjusting screw set.
      Fig 12: Identifying Parking Brake Shoe Adjusting Screw Set
      G05418117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY 
    1. Install the No. 2 parking brake shoe assembly to the backing plate with the No. 1 parking brake shoe hold down spring cup, parking brake shoe hold down spring, and No. 2 parking brake shoe hold down spring cup.
      Fig 13: Identifying No. 2 Parking Brake Shoe Assembly
      G05418116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL PARKING BRAKE SHOE STRUT 
    1. Install the parking brake shoe strut and the parking brake shoe strut compression spring.
      Fig 14: Identifying Parking Brake Shoe Strut And Parking Brake Shoe Strut Compression Spring
      G05418115Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY 
    1. Install the No. 1 parking brake shoe assembly to the backing plate with the No. 1 parking brake shoe hold down spring cup, parking brake shoe hold down spring, and No. 2 parking brake shoe hold down spring cup.
      Fig 15: Identifying No. 1 Parking Brake Shoe Assembly
      G05418114Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING 
    1. Install the 2 No. 1 parking brake shoe return tension springs.

      HINT:

      First install the front side spring and then the rear side spring.

  18. CHECK PARKING BRAKE INSTALLATION 
    1. Check that each part is installed properly.
      Fig 16: Identifying No. 1 Parking Brake Shoe Return Tension Springs
      G05418113Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 17: Identifying Parking Brake Installation Position
      G05418146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: There should be no oil or grease on the friction surfaces of the shoe lining and disc.
  19. INSTALL REAR DISC  (See REASSEMBLY )
  20. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY (for 2WD)  (See REPLACEMENT )
  21. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY (for 4WD)  (See REPLACEMENT )
  22. INSTALL REAR AXLE SHAFT NUT (for 4WD) 
    NOTE: Perform this procedure only when the No. 1 parking brake shoe hold down spring pin is replaced.

    HINT:

    See INSTALLATION .

  23. ADJUST PARKING BRAKE SHOE CLEARANCE  (See ADJUSTMENT  )
  24. INSTALL REAR WHEEL 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  25. BED IN PARKING BRAKE SHOES TO DISCS 
    1. Drive the vehicle at about 50 km/h (31 mph) on a safe, level and dry road.
    2. Depress the parking brake pedal with 150 N (15 kgf, 34 lb) of force.
    3. Drive the vehicle for about 400 m (0.25 mile) in this condition.
    4. Repeat this procedure 3 times.
      NOTE: Set a 5-minute interval between each procedure to prevent the brake assembly from overheating.
  26. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL  (See ADJUSTMENT  )
scientia non olet · About LEMON Manuals