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Rear Brake Pad, Brake Caliper & Brake Rotor: Reassembly

  1. INSTALL REAR DISC 
    1. Align the matchmarks and install the rear disc.
      NOTE: When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.
      Fig 1: Identifying Matchmarks On Rear Disc And Axle Hub
      G05418004Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG 
    1. Install the parking brake shoe adjusting hole plug.
  3. INSTALL REAR DISC BRAKE BLEEDER PLUG 
    1. Temporarily tighten the rear disc brake bleeder plug to the rear disc brake cylinder assembly.

      HINT:

      The bleeder plug will be tightened to a torque specification in the "Bleed Brake Line" procedure.

  4. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP 
    1. Install the rear disc brake bleeder plug cap to the rear disc brake bleeder plug.
  5. INSTALL PISTON SEAL 
    1. Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.
    2. Install the piston seal to the rear disc brake cylinder assembly.
      NOTE: Securely install the piston seal into the groove of the disc brake cylinder.
      Fig 2: Identifying Lithium Soap Base Glycol Grease Applying Area
      G06116878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL REAR DISC BRAKE PISTON 
    1. Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.
    2. Install the cylinder boot to the rear disc brake piston.
    3. Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake piston, and install it to the rear disc brake cylinder assembly.
      NOTE: Do not install the rear disc piston forcibly in the rear disc brake cylinder assembly.
      Fig 3: Applying Light Layer Of Lithium Soap Base Glycol Grease To Entire Circumference Of Cylinder Boot
      G06116879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL CYLINDER BOOT 
    1. Install the cylinder boot to the rear disc brake cylinder assembly as shown in the illustration.
      NOTE:
      • Securely install the cylinder boot into the groove of the cylinder and piston.
      • Do not damage the cylinder boot.
        Fig 4: Installing Cylinder Boot To Rear Disc Brake Cylinder Assembly
        G06116880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL REAR DISC BRAKE CYLINDER MOUNTING 
    1. Install the rear disc brake cylinder mounting to the rear axle with the 2 bolts.

      Torque: 78 N*m (795 kgf*cm, 57 ft.*lbf) 

      Fig 5: Locating Rear Disc Brake Cylinder Mounting Bolts
      G05418000Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL REAR DISC BRAKE BUSHING DUST BOOT 
    1. Apply a light layer of lithium soap base glycol grease to the seal surfaces of 2 new rear disc brake bushing dust boots.

      HINT:

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

      Fig 6: Identifying Lithium Soap Base Glycol Grease Applying Area
      G06116882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.
      Fig 7: Identifying Rear Disc Brake Bushing Dust Boots
      G06116883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSHING 
    1. Apply a light layer of lithium soap base glycol grease to the contact surface of the No. 2 rear disc brake cylinder slide pin.
    2. Install a new rear disc brake cylinder slide bushing to the No. 2 rear disc brake cylinder slide pin.
      Fig 8: Identifying Lithium Soap Base Glycol Grease Applying Area
      G06116884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL NO. 2 REAR DISC BRAKE CYLINDER SLIDE PIN 
    1. Apply a light layer of lithium soap base glycol grease to the sliding part and the seal surface of the No. 2 rear disc brake cylinder slide pin.
      Fig 9: Identifying Lithium Soap Base Glycol Grease Applying Area
      G06116885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the No. 2 rear disc brake cylinder slide pin to the rear disc brake cylinder mounting.
      Fig 10: Identifying No. 2 Rear Disc Brake Cylinder Slide Pin
      G06116886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL NO. 1 REAR DISC BRAKE CYLINDER SLIDE PIN 
    1. Apply a light layer of lithium soap base glycol grease to the sliding part and the seal surface of the No. 1 rear disc brake cylinder slide pin.
      Fig 11: Identifying Lithium Soap Base Glycol Grease Applying Area
      G06116887Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the No. 1 rear disc brake cylinder slide pin to the rear disc brake cylinder mounting.
      Fig 12: Identifying No. 1 Rear Disc Brake Cylinder Slide Pin
      G06116888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL NO. 1 REAR DISC BRAKE PAD SUPPORT PLATE 
    1. Install the No. 1 rear disc brake pad support plate to the rear disc brake cylinder mounting.
      NOTE: Be sure to install the No. 1 rear disc brake pad support plate to the correct position and direction.
      Fig 13: Identifying No. 1 And 2 Rear Disc Brake Pad Support Plate
      G05417995Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL NO. 2 REAR DISC BRAKE PAD SUPPORT PLATE 
    1. Install the No. 2 rear disc brake pad support plate to the rear disc brake cylinder mounting.
      NOTE: Be sure to install the No. 2 rear disc brake pad support plate to the correct position and direction.
  15. INSTALL REAR ANTI-SQUEAL SHIM 
    1. Apply disc brake grease to the inside of the 2 rear anti-squeal shims as shown in the illustration.
      Fig 14: Applying Disc Brake Grease To Inside Of Rear Anti-Squeal Shims
      G05418018Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • When replacing worn pads, the rear anti-squeal shims must be replaced together with the pads.
      • Install the shims in the correct positions and directions.
      • Apply disc brake grease to the area that contacts the rear anti-squeal shim.
      • Disc brake grease can come out slightly from the area where the rear anti-squeal shim is installed.
      • Make sure that disc brake grease is not applied onto the lining surface.
    2. Install the rear anti-squeal shims to each of the 2 rear brake pads.
    3. Install the pad wear indicator to the inside rear brake pad.
      NOTE: Install the pad wear indicator and rear anti-squeal shims in the correct positions and directions.
      Fig 15: Installing Rear Anti-Squeal Shims To Each Of Rear Brake Pads
      G05418019Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL REAR BRAKE PAD 
    1. Install the 2 rear brake pads with the rear anti-squeal shims to the rear disc brake cylinder mounting.
      Fig 16: Identifying Rear Brake Pad
      G05417994Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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