LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2009 >> Highlander Limited, FWD >> Repair and Diagnosis >> Accessories & Equipment >> Seats >> Seat (Except Hybrid) >> FRONT SEAT ASSEMBLY (for Manual Seat) >> Reassembly

FRONT SEAT ASSEMBLY (for Manual Seat): Reassembly

  1. INSTALL FRONT SEAT WIRE RH (for Front Passenger Side) 
    1. Engage the each clamps and install the front seat wire RH.
  2. INSTALL OCCUPANT CLASSIFICATION ECU (for Front Passenger Side)  (See INSTALLATION )
  3. INSTALL SEAT POSITION SENSOR  (See INSTALLATION )
  4. INSTALL SEAT HEATER CONTROL SUB-ASSEMBLY (for Front Passenger Side) 
    1. w/ Seat Heater System:

      Engage the 2 clamps and install the seat heater control sub-assembly.

    Fig 1: Identifying Seat Heater Control Sub-Assembly And Clamp
    G05421482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT SEAT LOWER CUSHION SHIELD RH 
    1. Engage the guide and the claw.
    2. Install the front seat lower cushion shield RH with the screw.
    Fig 2: Identifying Front Seat Lower Cushion Shield RH And Screw
    G05421483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FRONT SEAT LOWER CUSHION SHIELD LH 
    1. Engage the claw.
    2. Install the front seat lower cushion shield LH with the screw.
    Fig 3: Installing Front Seat Lower Cushion Shield LH And Screw
    G05421484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL RECLINING ADJUSTER INSIDE COVER RH 
    1. Engage the claw.
    2. Install the reclining adjuster inside cover RH with the screw.
    Fig 4: Identifying Reclining Adjuster Inside Cover RH And Screw
    G05421478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL RECLINING ADJUSTER INSIDE COVER RH 
    1. Engage the guide.
    2. Install the reclining adjuster inside cover RH with the screw.
    Fig 5: Identifying Reclining Adjuster Inside Cover RH And Screw
    G05421477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL RECLINING ADJUSTER INSIDE COVER LH 
    1. Engage the claw.
    2. Install the reclining adjuster inside cover LH with the screw.
    Fig 6: Identifying Reclining Adjuster Inside Cover LH
    G05421476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL RECLINING ADJUSTER INSIDE COVER LH 
    1. Engage the guide.
    2. Engage the clamp.
    3. Install the reclining adjuster inside cover LH with the screw.
    Fig 7: Identifying Clamp And Guide
    G05421475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL ACTIVE HEADREST LOWER UNIT 
    1. Install the active headrest lower unit with the 4 nuts.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

    Fig 8: Identifying Active Headrest Lower Unit And Nuts
    G05421474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL ACTIVE HEADREST UPPER UNIT 
    1. Install the active headrest upper unit with the 4 nuts.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    2. Connect the cable to the active headrest upper unit with the nut as shown in the illustration.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

    Fig 9: Identifying Active Headrest Upper Unit And Nut
    G05421473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL SEPARATE TYPE FRONT SEATBACK COVER 
    1. Using hog ring pliers, install the separate type front seatback cover with 7 new hog rings.
    NOTE:
    • Be careful not to damage the cover.
    • When installing the hog rings, take care to minimize wrinkles as much as possible.
  14. INSTALL FRONT SEATBACK COVER WITH PAD 
    1. Temporarily install the front seatback cover with pad to the front seat frame assembly with adjuster.
      Fig 10: Installing Front Seatback Cover With Pad
      G06113336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 4 claws and install the 2 front seat headrest supports.
      Fig 11: Identifying Front Seat Headrest Supports And Claws
      G05421471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the front seatback cover bracket with the nut.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

      NOTE:
      • For vehicles with side airbags, the side airbags may not be activated normally unless the front seatback cover is securely installed.
      • Check that the strap is not twisted after installing the bracket.
      • Install the bracket securely.
      Fig 12: Locating Front Seatback Cover Bolt
      G05421470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using hog ring pliers, install 5 new hog rings.
      NOTE:
      • Be careful not to damage the cover.
      • When installing the hog rings, take care to minimize wrinkles as much as possible.
      Fig 13: Installing Hog Rings
      G05421494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using hog ring pliers, install the front seatback cover with pad with 3 new hog rings.
      NOTE:
      • Be careful not to damage the cover.
      • When installing the hog rings, take care to minimize wrinkles as much as possible.
      Fig 14: Installing Front Seatback Cover With Pad And Hog Rings
      G05421495Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL SEPARATE TYPE FRONT SEAT CUSHION COVER 
    1. Using hog ring pliers, install the separate type front seat cushion cover with 11 new hog rings.
      NOTE:
      • Be careful not to damage the cover.
      • When installing the hog rings, take care to minimize wrinkles as much as possible.
      Fig 15: Identifying Separate Type Front Seat Cushion Cover And Hog Rings
      G05421496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using hog ring pliers, install the separate type front seat cushion cover with 6 new hog rings.
  16. INSTALL FRONT SEAT CUSHION COVER WITH PAD 
    1. Temporarily install the front seat cushion cover with pad to the front seat frame assembly with adjuster.
      Fig 16: Installing Front Seat Frame Assembly Using Adjuster
      G05421497Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the hooks.
      Fig 17: Identifying Front Seat Hook Location
      G05421498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the front seat cushion cover with pad with the 2 clips.
    4. for Front Passenger Side:
      1. w/ Seat Heater System:

        Connect the seat heater connector.

    5. Engage the clamp.
    Fig 18: Identifying Front Seat Cushion Cover, Pad And Screw
    G05421463Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL FRONT SEAT CUSHION INNER SHIELD 
    1. Insert the guide and temporarily install the front seat cushion inner shield.
      Fig 19: Installing Front Seat Cushion Inner Shield
      G05421500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the claw.
    3. Install the front seat cushion inner shield with the screw.
  18. INSTALL FRONT SEAT INNER BELT ASSEMBLY  (See INSTALLATION )
    Fig 20: Identifying Front Seat Cushion Inner Shield And Claws
    G05421461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL FRONT SEAT CUSHION SHIELD 
    1. Engage the 2 guides.
    2. Engage the claw.
    3. Install the front seat cushion shield with the 3 screws.
      Fig 21: Identifying Front Seat Cushion Shield And Guides
      G05421502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Engage the hooks.
    Fig 22: Identifying Front Seat Cushion Shield And Hooks
    G05421459Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL VERTICAL ADJUSTING HANDLE 
    1. Install the vertical adjusting handle with the 2 screws.
      Fig 23: Identifying Vertical Adjusting Handle And Screws
      G05421458Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL VERTICAL ADJUSTER COVER 
    1. Engage the 2 claws and install the vertical adjuster cover.
    Fig 24: Identifying Vertical Adjuster Cover And Claws
    G05421505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL RECLINING ADJUSTER RELEASE HANDLE 
    1. Engage the claw and install the reclining adjuster release handle.
    Fig 25: Identifying Reclining Adjuster Release Handle And Claws
    G05421506Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL VERTICAL SEAT ADJUSTER KNOB 
    1. Install the snap ring to the vertical seat adjuster knob as shown in the illustration.
    2. Install the vertical seat adjuster knob.