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Brake Booster: Installation

  1. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS 
    1. Temporarily install the lock nut and the brake master cylinder push rod clevis to the brake booster assembly.
    NOTE: Fully tighten the lock nut after adjusting the pedal height.

    Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

  2. INSTALL BRAKE BOOSTER GASKET 
    1. Install a new brake booster gasket.
      Fig 1: Locating Brake Booster Gasket
      G04978365Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL BRAKE BOOSTER ASSEMBLY 
    1. Install the brake booster assembly with the 4 nuts.

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

      NOTE: Do not damage the brake lines.
      Fig 2: Locating Brake Booster Assembly Nuts
      G04978324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT BRAKE MASTER CYLINDER PUSH ROD CLEVIS 
    1. Apply lithium soap base glycol grease to the push rod pin.
    2. Connect the brake master cylinder push rod clevis to the brake pedal with the push rod pin and a new clip as shown in the illustration.
      Fig 3: Applying Lithium Soap Base Glycol Grease To Push Rod Pin
      G04978369Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL BRAKE PEDAL RETURN SPRING 
    1. Install the brake pedal return spring.
      Fig 4: Locating Brake Pedal Return Spring
      G04978362Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSPECT AND ADJUST BRAKE PEDAL HEIGHT  (See DISASSEMBLY )
  7. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY 

    HINT:

    Refer to the procedures up to "INSTALL BRAKE MASTER CYLINDER". (See INSTALLATION )

  8. CONNECT NO. 2 VACUUM HOSE 
    1. Connect the No. 2 vacuum hose and slide the clip.
      Fig 5: Locating No. 2 Vacuum Hose Clip
      G04978363Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002