Brake Master Cylinder: Installation

INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (for TMC Made)
1. Install a new O-ring, the brake master cylinder sub-assembly and the front brake tube way with the 2 nuts.
  Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
  
  Fig 1: Locating Brake Master Cylinder Sub-Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the connector.
  
  Fig 2: Locating Brake Master Cylinder Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the brake master cylinder to way tube and temporarily tighten the 6 brake lines.
4. Using SST, fully tighten the 6 brake lines.
  SST 09023-00101
  
  Torque:
  
  without SST
  
  15 N*m (155 kgf*cm, 11 ft.*lbf)
  
  with SST
  
  14 N*m (143 kgf*cm, 10 ft.*lbf)
  
  Fig 3: Tightening Brake Lines
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
  - This torque value is effective when SST is parallel to a torque wrench.
INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (for TMMK Made without VSC)
1. Install a new O-ring, the brake master cylinder sub-assembly and the front brake tube way with the 2 nuts.
  Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
  
  Fig 4: Locating Brake Master Cylinder Sub-Assembly Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the connector.
  
  Fig 5: Locating Brake Master Cylinder Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the brake master cylinder to way tube and temporarily tighten the 6 brake lines.
4. Using SST, fully tighten the 6 brake lines.
  SST 09023-00101
  
  Torque:
  
  without SST
  
  15 N*m (155 kgf*cm, 11 ft.*lbf)
  
  with SST
  
  14 N*m (143 kgf*cm, 10 ft.*lbf)
  
  Fig 6: Tightening Brake Lines
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
  - This torque value is effective when SST is parallel to a torque wrench.
INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (for TMMK Made with VSC)
1. Install a new O-ring, the brake master cylinder sub-assembly and the front brake tube way with the 2 nuts.
  Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
  
  Fig 7: Locating Brake Master Cylinder Sub-Assembly Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the connector.
  
  Fig 8: Locating Brake Master Cylinder Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the brake master cylinder to way tube and temporarily tighten the 6 brake lines.
4. Using SST, fully tighten the 6 brake lines.
  SST 09023-00101, 09023-38200
  
  Torque:
  
  (A) without SST
  
  15 N*m (155 kgf*cm, 11 ft.*lbf)
  
  (A) with SST
  
  14 N*m (143 kgf*cm, 10 ft.*lbf)
  
  (B) without SST
  
  19 N*m (194 kgf*cm, 14 ft.*lbf)
  
  (B) with SST
  
  17 N*m (173 kgf*cm, 13 ft.*lbf)
  
  Fig 9: Tightening Brake Lines
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
  - This torque value is effective when SST is parallel to a torque wrench.
CONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle)
1. Connect the clutch reservoir tube to the brake master cylinder sub-assembly and slide the clip.
FILL RESERVOIR WITH BRAKE FLUID (See ON-VEHICLE INSPECTION )
BLEED CLUTCH PIPE LINE (for Manual Transaxle) (See INSTALLATION )
BLEED MASTER CYLINDER (See ON-VEHICLE INSPECTION )
BLEED BRAKE LINE (See BLEEDING )
BLEED BRAKE ACTUATOR ASSEMBLY (w/ VSC) (See BLEEDING )
INSPECT FLUID LEVEL IN RESERVOIR (See BLEEDING )
INSPECT FOR BRAKE FLUID LEAKAGE
INSTALL COWL TOP OUTER FRONT PANEL SUB-ASSEMBLY
1. Install the cowl top outer front panel sub-assembly with the 4 nuts, the 4 bolts and engage the clamp.
  
  Fig 10: Locating Cowl Top Outer Front Panel Sub-Assembly Nuts And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque:
  
  Nut
  
  85 N*m (867 kgf*cm, 63 ft.*lbf)
  
  Bolt
  
  5.0 N*m (51 kgf*cm, 44 in.*lbf)
INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (See INSTALLATION )
INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (See INSTALLATION )
INSTALL FRONT FENDER TO COWL SIDE SEAL LH (See INSTALLATION )
INSTALL FRONT FENDER TO COWL SIDE SEAL RH (See INSTALLATION )
INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (See INSTALLATION )
INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (See INSTALLATION )
INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See INSTALLATION )