REAR SUSPENSION MEMBER (for 2WD): Installation

1. Install the stud bolt.

   Torque: 17 N*m (173 kgf*cm, 12 ft.*lbf) 

   Fig 1: Identifying Stud Bolt

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HINT:

Perform the same procedure as the LH side.

1. Install the hole plugs to the rear suspension member sub-assembly.

   HINT:

   There are two sizes of hole plugs.

   Fig 2: Identifying Rear Suspension Member Sub-Assembly Hole Plugs

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1. Temporarily install a new rear suspension member body mounting front cushion LH to the position shown below.
   Fig 3: Identifying New Rear Suspension Member Body Mounting Front Cushion LH

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2. Using SST and a press, install the rear suspension member body mounting front cushion LH to the rear suspension member sub-assembly.

   SST 09950-70010 (09951-07100), 09950-60020 (09951-00890), 09502-12010, 09515-30010 

   HINT:

   Slowly press in the mounting cushion.

   Fig 4: Using SST & Press To Install Rear Suspension Member Body Mounting Front Cushion LH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. While observing from the side, press in the rear suspension member body mounting front cushion LH until there is no clearance between the rear suspension member body mounting front cushion LH and the rear suspension member sub-assembly as shown below.
   NOTE: Do not press the rear suspension member excessively, or it will easily deform.
   Fig 5: Identifying Rear Suspension Member Sub-Assembly

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1. Temporarily install a new rear suspension member body mounting front cushion RH to the position shown below.
   Fig 6: Identifying New Rear Suspension Member Body Mounting Front Cushion RH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, install the rear suspension member body mounting front cushion RH to the rear suspension member sub-assembly.
   Fig 7: Using SST & Press To Install Rear Suspension Member Body Mounting Front Cushion RH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   SST 09950-70010 (09951-07100), 09950-60020 (09951-00890), 09502-12010, 09515-30010 

   HINT:

   Slowly press in the mounting cushion.

3. While observing from the side, press in the rear suspension member body mounting front cushion RH until there is no clearance between the rear suspension member body mounting front cushion RH and the rear suspension member sub-assembly as shown below.
   NOTE: Do not press the rear suspension member excessively, or it will easily deform.
   Fig 8: Identifying Rear Suspension Member Body Mounting Front Cushion RH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Temporarily install a new rear suspension member body mounting rear cushion (LH side) to the position shown below.
   Fig 9: Identifying New Rear Suspension Member Body Mounting Rear Cushion (LH Side)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, install the rear suspension member body mounting rear cushion (LH side) to the rear suspension member sub-assembly.

   SST 09950-70010 (09951-07100), 09950-60020 (09951-00890), 09502-12010, 09515-30010 

   HINT:

   Slowly press in the mounting cushion.

   Fig 10: Using SST & Press To Install Rear Suspension Member Body Mounting Rear Cushion (LH Side)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. While observing from the side, press in the rear suspension member body mounting rear cushion (LH side) until there is no clearance between the rear suspension member body mounting rear cushion (LH side) and the rear suspension member sub-assembly as shown below.
   NOTE: Do not press the rear suspension member excessively, or it will easily deform.
   Fig 11: Pressing In Rear Suspension Member Body Mounting Rear Cushion (LH Side)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Perform the same procedure as the LH side.

1. Set the jack and wooden blocks below the vehicle as shown below.
   Fig 12: Setting Jack & Wooden Blocks Below Vehicle

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2. Set the rear suspension member onto the jack as shown below.
   NOTE: When removing the rear suspension member, be careful not to damage the vehicle body or other components installed on the vehicle.
   Fig 13: Setting Rear Suspension Member Onto Jack

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3. Raise the rear suspension member with a jack.
   Fig 14: Supporting Rear Suspension Member With Jack

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4. Install the rear suspension member and the rear lower suspension member stopper LH and RH with the 4 nuts.

   Torque: Nut A 

   55 N*m (561 kgf*cm, 40 ft.*lbf) 

   Nut B 

   38 N*m (387 kgf*cm, 28 ft.*lbf) 

   Fig 15: Identifying Rear Suspension Member & Rear Lower Suspension Member Stopper

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the rear suspension member and the rear lower suspension member stoppers with the 2 bolts.

   Torque: 55 N*m (561 kgf*cm, 40 ft.*lbf) 

   NOTE: Be sure to install the rear suspension member with the rear lower suspension member stopper in the correct direction as shown below.
   Fig 16: Identifying Rear Suspension Member & Rear Lower Suspension Member Stoppers With Bolts

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1. Install the exhaust pipe clamp bracket sub-assembly with the 3 bolts.
   Fig 17: Identifying Exhaust Pipe Clamp Bracket Sub-Assembly Bolts

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2. Install the exhaust pipe clamp to the exhaust pipe clamp bracket sub-assembly.
   Fig 18: Identifying Exhaust Pipe Clamp To Exhaust Pipe Clamp Bracket Sub-Assembly

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HINT:

Perform the same procedure as the LH side.

HINT:

Perform the same procedure as the LH side.

HINT:

Perform the same procedure as the LH side.

HINT:

Perform the same procedure as the LH side.

Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

HINT:

See ADJUSTMENT