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POWER STEERING GEAR (for Sedan): Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL POWER STEERING GEAR 
    1. Install the power steering gear onto the front suspension crossmember with the 2 bolts and 2 nuts.

      Torque: 96 N*m (979 kgf*cm, 71 ft.*lbf) 

      NOTE: Keep the nut from rotating while turning the bolt.
      Fig 1: Identifying Power Steering Gear With Bolts And Nuts
      G05591677Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 
    1. Support the front suspension crossmember with a transmission jack.
    2. Provisionally install the front suspension crossmember onto the body with the 6 bolts.
      BOLT LENGTH SPECIFICATION

      Bolt Underhead Length (mm)
      A 38
      B 99
      C 45
      Fig 2: Identifying Front Suspension Crossmember Sub-Assembly Bolts
      G04832601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. By inserting SST into the datum holes in the front suspension crossmembers RH and LH alternately, tighten bolts A, B and C on both sides to the specified torque, in several steps.

      SST 09670-00011 

      Torque: 

      70 N*m (714 kgf*cm, 52 ft.*lbf) for Bolt A 

      160 N*m (1,631 kgf*cm, 118 ft.*lbf) forBolt B 

      95 N*m (969 kgf*cm, 70 ft.*lbf) for Bolt C 

      NOTE:
      • Insert SST into the datum hole in a vertical orientation.
      • If SST can not be inserted into the datum hole vertically, loosen all the bolts and then insert SST again.
        Fig 3: Identifying SST Into Datum Holes
        G04832602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the engine moving control rod with the bolt.

      Torque: 120 N*m (1,224 kgf*cm, 89 ft.*lbf) 

      Fig 4: Identifying Engine Moving Control Rod Bolt
      G04832603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FRONT SUSPENSION LOWER ARM LH  (See INSTALLATION )
  4. INSTALL FRONT SUSPENSION LOWER ARM RH 

    HINT:

    Use the same procedure for the LH side.

  5. INSTALL FRONT STABILIZER LINK ASSEMBLY LH  (See INSTALLATION )
  6. INSTALL FRONT STABILIZER LINK ASSEMBLY RH 

    HINT:

    Use the same procedure for the LH side.

  7. INSTALL TIE ROD END SUB-ASSEMBLY LH  (See INSTALLATION )
  8. INSTALL TIE ROD END SUB-ASSEMBLY RH 

    HINT:

    Use the same procedure for the LH side.

  9. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  10. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY 
    1. Install clip B onto the body portion and install No. 1 steering column hole cover sub-assembly onto the body portion with clip A.
      NOTE: Make sure that the lip portion of hole cover No. 1 is not damaged.
      Fig 5: Identifying No. 1 Steering Column Hole Cover Sub-Assembly With Clips
      G04832595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY 
    1. Align the matchmarks and install the sliding yoke onto the intermediate shaft.

      Torque: 28 N*m (290 kgf*cm, 21 ft.*lbf) 

      Fig 6: Identifying Matchmarks On Sliding Yoke Of Steering Intermediate Shaft Assembly And Power Steering
      G04832594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten bolt A.

      Torque: 28 N*m (290 kgf*cm, 21 ft.*lbf) 

  12. INSTALL COLUMN HOLE COVER SILENCER SHEET 
    1. Install the column hole cover silencer sheet with the 2 clips.
      2. Fig 7: Identifying Column Hole Cover Silencer Sheet
      G04832461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the floor carpet.
  13. INSTALL COWL TOP PANEL OUTER  (See INSTALLATION )
  14. INSTALL FRONT AIR SHUTTER SEAL  (See INSTALLATION )
  15. INSTALL WINDSHIELD WIPER MOTOR AND LINK  (See INSTALLATION )
  16. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See INSTALLATION )
  17. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH  (See INSTALLATION )
  18. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH  (See INSTALLATION )
  19. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  20. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  21. INSTALL FRONT WIPER ARM HEAD CAP  (See INSTALLATION )
  22. PROVISIONALLY TIGHTEN HOOD SUB-ASSEMBLY 
    1. Provisionally install the hood with the 4 bolts.

      HINT:

      Tighten the bolts to the specified torque after inspecting the hood.

  23. INSPECT HOOD SUB-ASSEMBLY  (See ADJUSTMENT )
  24. ADJUST HOOD SUB-ASSEMBLY  (See ADJUSTMENT )
  25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 ft.*lbf) 

  26. POSITION FRONT WHEELS FACING STRAIGHT AHEAD 
  27. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    (See ADJUSTMENT )

  28. CHECK ABS SPEED SENSOR SIGNAL 

    (See CHECK FOR INTERMITTENT PROBLEMS )

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