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Transmission Control Cable Assembly: Replacement

WARNING: This page is about a different car, the 2008 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE REAR CONSOLE BOX SUB-ASSEMBLY 
    1. Remove the console box (see REMOVAL ).
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  3. REMOVE BATTERY 
    1. Loosen the nut and remove the bolt and battery damp.
    2. Remove the battery and insulator.
    3. Remove the battery tray.
    4. Remove the 4 bolts and battery carrier.
    5. Remove the 2 bolts and battery bracket reinforcement.
  4. REMOVE AIR CLEANER ASSEMBLY 
    1. Disconnect the mass air flow meter connector.
    2. Disconnect the VSV connector.
    3. Disconnect the wire harness clamp and 3 vacuum hoses.
    4. Disconnect the No. 2 ventilation hose from the air cleaner hose.
    5. Loosen the No. 1 air cleaner hose clamp.
    6. Unfasten the 2 hook clamps, and then remove the air cleaner cap.
    7. Remove the air cleaner filter element from the air cleaner case.
    8. Disconnect the harness clamp.
    9. Remove the 3 bolts and air cleaner case.
  5. REMOVE TRANSAXLE CONTROL CABLE ASSEMBLY 
    1. Remove the nut and disconnect the control cable from the control shaft lever.
      Fig 1: Identifying Control Cable Nut
      G05583581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the clip and disconnect the control cable from the control cable bracket.
      Fig 2: Identifying Control Cable Bracket Clip
      G05583582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the control cable from the control cable support.
      Fig 3: Identifying Control Cable
      G05583583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the bolt and disconnect the clamp of the control cable.
      Fig 4: Identifying Control Cable Clamp Bolt
      G05583584Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Disconnect the control cable from the shift lever.
      Fig 5: Identifying Control Cable From Shift Lever
      G05582329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Turn the nut and disconnect the control cable from the shift lever retainer.
      Fig 6: Identifying Turning Nut And Disconnecting Control Cable From Shift Lever Retainer
      G05582330Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the 2 bolts and control cable.
      Fig 7: Identifying Control Cable Bolts
      G05582331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL TRANSAXLE CONTROL CABLE ASSEMBLY 
    1. Install the control cable with the 2 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      Fig 8: Identifying Control Cable Bolts
      G05582331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the nut of the control cable and push in the lock.
      Fig 9: Identifying Turning Control Cable Nut And Pushing Lock
      G04831151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the control cable onto the shift lever retainer.
      Fig 10: Identifying Control Cable Onto Shift Lever Retainer
      G05582334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Install the cable with the protruding portion of the cable outer facing upward.
      • After installing, check that the lock of the cable outer is protruding beyond portion A-A, as shown in the illustration.
        Fig 11: Identifying Protruding Portion A-A
        G05582335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the control cable to the shift lever.
      NOTE: Connect the control cable so that the adjusting mechanism lock of the control cable is installed on the driver side of the vehicle.
      Fig 12: Identifying Control Cable Bracket Clip
      G05582336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Fix the control cable onto the control cable bracket with the clip.
      Fig 13: Identifying Control Cable Bracket Clip
      G05583582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the control cable onto the control shaft lever with the nut.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

      Fig 14: Identifying Control Cable Nut
      G05583581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the clamp of the control cable with the bolt.

      Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

      Fig 15: Identifying Control Cable Clamp Bolt
      G05583584Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Connect the control cable to the cable support.
      Fig 16: Identifying Control Cable
      G05583583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL AIR CLEANER ASSEMBLY 
    1. Install the air cleaner case with the 3 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      Fig 17: Identifying Air Cleaner Case Bolts
      G05583597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the harness clamp.
    3. Install the air cleaner filter element onto the air cleaner case.
    4. Insert the hinge part of the air cleaner cap into the air cleaner case, then hang the 2 hook clamps.
      5. Fig 18: Identifying Hinge Part Of Air Cleaner Cap Into Air Cleaner Case
      G05183837Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Tighten the No. 1 air cleaner hose clamp.
    6. Connect the No. 2 ventilation hose to the air cleaner hose.
    7. Connect the wire harness clamp and 3 vacuum hoses.
    8. Connect the VSV connector.
    9. Connect the mass air flow meter connector.
  8. INSTALL BATTERY 
    1. Install the battery bracket reinforcement with the 2 bolts.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    2. Install the battery carrier with the 4 bolts.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    3. Install the battery tray.
    4. Connect the 2 clamps of the engine wire.
    5. Install the battery and insulator with the battery clamp.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) for bolt 5.0 N*m (51 kgf*cm, 44 in.*lbf) for nut 

  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  10. INSPECT SHIFT LEVER POSITION 
    1. When shifting the lever from P to the R position with the ignition switch ON and the brake pedal depressed, make sure that the shift lever moves smoothly and moves correctly into position.
    2. Start the engine and make sure that the vehicle moves forward when shifting the lever from N to the D position and moves rearward when shifting the lever to the R position.

      If the operation cannot be performed as specified, inspect the park/neutral position switch and check the shift lever installation condition.

  11. ADJUST SHIFT LEVER POSITION  (See ADJUSTMENT  )
  12. INSTALL REAR CONSOLE BOX SUB-ASSEMBLY 
    1. Install the rear console box (see INSTALLATION ).
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