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Rear Axle Beam: Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. TEMPORARILY TIGHTEN REAR AXLE BEAM 
    1. Support the rear axle beam with a jack.
    2. Install the axle beam onto the vehicle and provisionally tighten the 2 bolts.
  2. INSTALL REAR COIL SPRING LH (See  INSTALLATION   ) 
  3. INSTALL REAR COIL SPRING RH 

    HINT:

    The installation procedure for the RH side is the same as that for the LH side.

    Fig 1: Locating Rear Axle Beam Bolts
    G04832108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER LH (See  INSTALLATION   ) 
  5. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER RH 

    HINT:

    The installation procedure for the RH side is the same as that for the LH side.

  6. INSTALL REAR SHOCK ABSORBER CAP LH 
  7. INSTALL REAR SHOCK ABSORBER CAP RH 
  8. INSTALL REAR ABSORBER CAP (for Hatchback) 
  9. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH (See  INSTALLATION  ) 
  10. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH 

    HINT:

    The installation procedure for the RH side is the same as that for the LH side.

  11. INSPECT REAR AXLE HUB BEARING (See  ON-VEHICLE INSPECTION  ) 
  12. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY 
  13. ADJUST REAR DRUM BRAKE SHOE CLEARANCE (See  INSTALLATION  ) 
  14. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY 
    1. Install the parking brake cable with the bolt and a new clamp.

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

  15. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY 

    HINT:

    The installation procedure for the RH side is the same as that for the LH side.

    Fig 2: Locating Parking Brake Cable Bolts
    G04832135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL REAR NO. 4 BRAKE TUBE 
    1. Install the brake tube onto the axle beam with the nut.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    2. Connect the flexible hose to the axle beam with a new clip.
    3. Using SST, install the brake tube onto the flexible hose.
      Fig 3: Locating Rear No. 3 Brake Tube Bolts
      G04832128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09023-00100 

      Torque: for use without SST 

      15 N*m (155 kgf*cm, 11 ft.*lbf) 

      for use with SST 

      14 N*m (143 kgf*cm, 10 ft.*lbf) 

      HINT:

      • Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
      • This torque value is effective when SST is parallel to a torque wrench.
  17. INSTALL REAR NO. 3 BRAKE TUBE 

    HINT:

    The installation procedure for the RH side is the same as that for the LH side.

  18. INSTALL SKID CONTROL SENSOR WIRE (w/ ABS) (See  INSTALLATION   ) 
  19. INSTALL REAR WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  20. STABILIZE SUSPENSION 
    1. Lower the vehicle from the jack.
    2. Bounce the vehicle up and down several times to stabilize the suspension.
  21. FULLY TIGHTEN REAR AXLE BEAM 
    1. Suspend the jack on the rear axle spring seat and adjust the length of the shock absorber to the reference value.

      Length of shock absorber: 220 mm (8.7 in.) 

    2. Fully tighten the 2 bolts.

      Torque: 90 N*m (918 kgf*cm, 67 ft.*lbf) 

  22. FULLY TIGHTEN REAR SHOCK ABSORBER LH (See  REAR SHOCK ABSORBER   ) 
  23. FULLY TIGHTEN REAR SHOCK ABSORBER RH 

    HINT:

    The installation procedure for the RH side is the same as that for the LH side.

  24. INSTALL REAR SEATBACK ASSEMBLY (for Sedan Fixed Seat Type) (See  INSTALLATION 
  25. INSTALL REAR SEAT CUSHION COVER PAD SUB-ASSEMBLY (for Sedan Fixed Seat Type) (See  INSTALLATION 
    Fig 4: Tightening Rear Shock Absorber RH
    G04832137Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  27. FILL RESERVOIR WITH BRAKE FLUID (See  BLEEDING  ) 
  28. BLEED MASTER CYLINDER (See  BLEEDING  ) 
  29. BLEED BRAKE LINE (See  BLEEDING  ) 
  30. CHECK FLUID LEVEL IN RESERVOIR (See  BLEEDING  ) 
  31. CHECK FOR BRAKE FLUID LEAKAGE 
  32. INSPECT REAR WHEEL ALIGNMENT (See ) 
  33. CHECK ABS SENSOR SIGNAL (w/ ABS) (See  TEST MODE PROCEDURE  )