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Timing Chain: Removal

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  2. REMOVE FRONT WHEEL RH
  3. REMOVE ENGINE UNDER COVER RH
  4. DRAIN ENGINE OIL
  5. DRAIN ENGINE COOLANT (See REPLACEMENT )
  6. REMOVE CYLINDER HEAD COVER NO. 2 REMOVAL
  7. REMOVE FAN AND GENERATOR V BELT (See REMOVAL  )
  8. REMOVE GENERATOR ASSEMBLY (See REMOVAL )
  9. REMOVE IGNITION COIL NO. 1 REMOVAL
  10. DISCONNECT VENTILATION HOSE (See REMOVAL )
  11. DISCONNECT VENTILATION HOSE NO. 2 (See REMOVAL )
  12. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY (See REMOVAL )
  13. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH (See REMOVAL )
  14. REMOVE CRANKSHAFT DAMPER SUB-ASSEMBLY (See REMOVAL )
  15. REMOVE CRANKSHAFT POSITION SENSOR (See REMOVAL )
  16. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (See REMOVAL )
  17. REMOVE WATER PUMP PULLEY (See REMOVAL )
  18. REMOVE WATER PUMP ASSEMBLY (See REMOVAL )
  19. REMOVE TRANSVERSE ENGINE, ENGINE MOUNTING BRACKET (See REMOVAL )
  20. REMOVE OIL PUMP ASSEMBLY (See REMOVAL )
  21. REMOVE OIL PUMP SEAL (See REPLACEMENT )
  22. REMOVE CHAIN TENSIONER ASSEMBLY NO. 1
    NOTE:
    • Do not rotate the crankshaft with the chain tensioner removed.
    • When rotating the camshaft with the timing chain removed, rotate the crankshaft counterclockwise 40° from the TDC first.
    1. Pull up the stopper plate and hold it with its lock released.
      Fig 1: Identifying Stopper Plate
      G04828525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Unlock the plunger of the tensioner and push it in to the end.
      Fig 2: Identifying Plunger Of Tensioner
      G04828526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Pull down the stopper plate with the plunger pushed to the end and lock the plunger.
      Fig 3: Identifying Stopper Plate
      G04828527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Insert a 3 mm (0.12 in.) diameter bar into the hole In the stopper plate and lock the plunger.
      Fig 4: Identifying Stopper Plate And Lock Plunger
      G04828528Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 2 bolts and remove chain tensioner assembly No. 1.
      Fig 5: Locating Chain Tensioner Assembly
      G04828529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE CHAIN TENSIONER SLIPPER
    1. Remove the chain tensioner slipper.
      Fig 6: Identifying Chain Tensioner Slipper
      G04828530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE CHAIN VIBRATION DAMPER NO. 1
    1. Remove the 2 bolts and remove chain vibration damper No. 1.
  25. REMOVE CHAIN SUB-ASSEMBLY 
    Fig 7: Locating Chain Vibration Damper And Bolts
    G04828531Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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