ROOF HEADLINING (for Hatchback 5 Door): Removal
- DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working.
- REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY
- Remove the 2 package tray trim suspenders.
- Remove the 5 pieces of hook tape.
- Disengage the 2 claws and remove the package tray trim.
- REMOVE DECK BOARD SUB-ASSEMBLY
- Release the 2 knobs and remove the deck board.
- REMOVE DECK FLOOR BOX RH
- Release the 2 knobs and remove the deck floor box.
- REMOVE DECK FLOOR BOX LH
HINT:
Use the same procedure as for the RH side.
- REMOVE NO. 1 REAR SEAT LEG COVER (for 60/40 Split Seat Type)
- REMOVE NO. 2 REAR SEAT LEG COVER (for 60/40 Split Seat Type) (See INSTALLATION )
- REMOVE REAR SEAT ASSEMBLY RH (for 60/40 Split Seat Type) (See REMOVAL )
- REMOVE REAR SEAT ASSEMBLY LH (for 60/40 Split Seat Type) (See REMOVAL )
- REMOVE REAR SEAT CUSHION COVER PAD SUB-ASSEMBLY (for Hold Down Seat Type) (See REMOVAL )
- REMOVE REAR SEATBACK ASSEMBLY (for Hold Down Seat Type) (See REMOVAL )
- REMOVE REAR DECK TRIM COVER
- Using a clip remover, remove the 2 clips.
- Disengage the 8 claws and remove the rear deck trim cover.
- REMOVE FRONT DOOR SCUFF PLATE RH
- Disengage the 8 claws and remove the front door scuff plate.
- REMOVE FRONT DOOR SCUFF PLATE LH
HINT:
Use the same procedure as for the RH side.
- REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH
- Disengage the 4 claws and remove the instrument panel under cover.
- REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH
- Remove the 2 screws.
- Disengage the 3 claws and remove the instrument panel under cover.
- REMOVE COWL SIDE TRIM BOARD RH
- Disengage the claw and the stud bolt and remove the cowl side trim board.
- REMOVE COWL SIDE TRIM BOARD LH
HINT:
Use the same procedure as for the RH side.
- REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
- Remove the front door opening trim weatherstrip.
- REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
HINT:
Use the same procedure as for the RH side.
- REMOVE REAR DOOR SCUFF PLATE RH
- Disengage the 6 claws and remove the rear door scuff plate.
- REMOVE REAR DOOR SCUFF PLATE LH
HINT:
Use the same procedure as for the RH side.
- REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
- Remove the rear door opening trim weatherstrip.
- REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
HINT:
Use the same procedure as for the RH side.
- REMOVE REAR SEAT OUTER BELT ASSEMBLY RH
- Remove the belt from the rear seat shoulder belt hanger.
- Remove the bolt.
- Disengage the clip and remove the anchor plate.
- REMOVE REAR SEAT OUTER BELT ASSEMBLY LH
HINT:
Use the same procedure as for the RH side.
- REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH
- Remove the 3 screws.
- Disengage the 3 clips and the 6 claws and remove the deck trim side panel.
- REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH
- Remove the 3 screws.
- Disengage the 3 clips and the 6 claws.
- Disconnect the luggage compartment room light connector and remove the deck trim side panel.
- REMOVE REAR CENTER SEAT OUTER BELT ASSEMBLY
- Remove the 2 tongue plates.
- Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and open the slip joint cover.
- Remove the bolt and the through anchor.
- Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the center belt guide.
- REMOVE ROOF SIDE INNER GARNISH RH
- w/ Curtain Shield Airbag:NOTE: Replace the special clip with a new one when the roof side inner garnish is removed.
- Disengage the 5 clips.
- Pass the rear seat outer belt and the rear center seat outer belt through the slit in the roof side inner garnish and remove the roof side inner garnish.
- w/o Curtain Shield Airbag:
- Disengage the 5 clips.
- Pass the rear seat outer belt and the rear center seat outer belt through the slit in the roof side inner garnish and remove the roof side garnish.
- w/ Curtain Shield Airbag:
- REMOVE ROOF SIDE INNER GARNISH LH
- w/ Curtain Shield Airbag:NOTE: Replace the special clip with a new one when the roof side garnish inner is removed.
- Disengage the 5 clips.
- Pass the rear seat outer belt through the slit in the roof side inner garnish and remove the roof side inner garnish.
- w/o Curtain Shield Airbag:
- Disengage the 5 clips.
- Pass the rear seat outer belt through the slit in the roof side inner garnish and remove the roof side inner garnish.
- w/ Curtain Shield Airbag:
- REMOVE SEAT BELT ANCHOR COVER CAP
HINT:
Use the same procedure for both sides.
- Pull portion A toward you and remove the 2 claws on the lower side followed by the claw on the upper side. Then remove the seat belt anchor cover cap.
- REMOVE FRONT SEAT OUTER BELT ASSEMBLY RH
- Remove the bolt and the through anchor.
- REMOVE FRONT SEAT OUTER BELT ASSEMBLY LH
HINT:
Use the same procedure as for the RH side.
- REMOVE CENTER PILLAR LOWER GARNISH RH
- Disengage the 2 clips and the 2 claws and remove the center pillar lower garnish.
- REMOVE CENTER PILLAR LOWER GARNISH LH
HINT:
Use the same procedure as for the RH side.
- REMOVE CENTER PILLAR UPPER GARNISH RH
- Disengage the 3 clips and the 2 hooks and remove the center pillar upper garnish.
- REMOVE CENTER PILLAR UPPER GARNISH LH
HINT:
Use the same procedure as for the RH side.
- REMOVE SEAT BELT ANCHOR COVER (See REMOVAL )
- REMOVE ROOF HEADLINING SERVICE HOLE COVER (w/o Curtain Shield Airbag)
HINT:
Use the same procedure to remove all the roof headlining service hole covers.
- Using a clip remover with its tip wrapped in protective tape, remove the 6 roof headlining service hole covers.
- REMOVE ASSIST GRIP COVER
HINT:
The fitting number of the assist grip covers varies with the specifications.
- Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the assist grip cover.
- REMOVE ASSIST GRIP SUB-ASSEMBLY
HINT:
The fitting number of the assist grips varies with the specifications.
- Disengage the 2 springs and remove the assist grip.
- REMOVE VISOR ASSEMBLY RH
- Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the visor bracket cover.
- Remove the visor shaft from the visor holder.
- Disengage the 2 springs and remove the visor.
- REMOVE VISOR ASSEMBLY LH
HINT:
Use the same procedure as for the RH side.
- REMOVE VISOR HOLDER RH
- Disengage the 2 claws by turning the visor counterclockwise between 60 to 120° and remove the visor holder.
HINT:
The claw may be damaged during removal.
However, it is reusable because this does not effect its function.
- Disengage the 2 claws by turning the visor counterclockwise between 60 to 120° and remove the visor holder.
- REMOVE VISOR HOLDER LH
HINT:
Use the same procedure as for the RH side.
- REMOVE ROOM LIGHT ASSEMBLY
- Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the room light lens.
- Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the 2 covers.
- Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws.
- Remove the No. 1 roof wire from the claw of the room light.
- Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the room light switch base and the room light.
- REMOVE MAP LIGHT ASSEMBLY
- Using a roof molding remover, disengage the 4 claws.
- Disconnect the map light connector and remove the map light.
- REMOVE FRONT PILLAR GARNISH RH
- w/ Curtain Shield Airbag:NOTE:
- Install a protective cover onto the curtain shield airbag as soon as the front pillar garnish is removed.
- Replace the special clip with a new one when the front pillar garnish is removed.
- Disengage the 2 clips and the 2 claws and remove the front pillar garnish.
- w/o Curtain Shield Airbag:
- Disengage the 2 clips and the 2 claws and remove the front pillar garnish.
- Disconnect the connector.
- Using a clip remover, remove the 3 antenna cord clamps.
- w/ Curtain Shield Airbag:
- Completely cover the curtain shield airbag with a piece of cloth or nylon and fix the ends of the fabric with adhesive tape, as shown in Fig 43
.
Protective cover size:
PROTECTIVE COVER SIZE SPECIFICATIONArea Measurement a 700 mm (27.56 in.) b 120 mm (4.72 in.)
- Completely cover the curtain shield airbag with a piece of cloth or nylon and fix the ends of the fabric with adhesive tape, as shown in Fig 43
.
- w/ Curtain Shield Airbag:
- REMOVE FRONT PILLAR GARNISH LH
- w/ Curtain Shield Airbag:NOTE:
- Install a protective cover onto the curtain shield airbag as soon as the front pillar garnish is removed.
- Replace the special clip with a new one when the front pillar garnish is removed.
- Disengage the 2 clips and the 2 claws and remove the front pillar garnish.
- w/o Curtain Shield Airbag:
- Disengage the 2 clips and the 2 claws and remove the front pillar garnish.
- Using a clip remover, remove the 4 wiring harness clamps.
- w/ Curtain Shield Airbag:
- Completely cover the curtain shield airbag with a piece of cloth or nylon and fix the ends of the fabric with adhesive tape, as shown in Fig 47
.
Protective cover size:
PROTECTIVE COVER SIZE SPECIFICATIONArea Measurement a 700 mm (27.56 in.) b 120 mm (4.72 in.)
- Completely cover the curtain shield airbag with a piece of cloth or nylon and fix the ends of the fabric with adhesive tape, as shown in Fig 47
.
- w/ Curtain Shield Airbag:
- REMOVE INSTRUMENT PANEL FINISH PANEL END RH (See REMOVAL )
- REMOVE INSTRUMENT PANEL FINISH PANEL END LH (See REMOVAL )
- REMOVE INSTRUMENT CLUSTER FINISH PANEL (See REMOVAL )
- REMOVE COMBINATION METER ASSEMBLY (See REMOVAL )
- REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY (See REMOVAL )
- REMOVE NO. 1 SWITCH HOLE BASE (See REMOVAL )
- REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY (See REMOVAL )
- REMOVE INSTRUMENT PANEL BOX (See REMOVAL )
- REMOVE ROOF HEADLINING ASSEMBLY
- Using a screwdriver, remove the wiring harness clamp.
- Disconnect the connector.
- Remove the antenna cord from the antenna cord clamp.
- Disconnect the 2 connectors.
- Using a clip remover, remove the 2 connectors.
- w/ Curtain Shield Airbag:
- Using a clip remover, remove the clip.
- Disengage the 4 hooks.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- w/o Curtain Shield Airbag:
- Using a clip remover, remove the clip.
- Disengage the 2 claws and 4 hooks.
- Remove the roof headlining from the back door.
- REMOVE NO. 5 ROOF SILENCER PAD
HINT:
Only remove the No. 5 roof silencer pad when the No. 1 roof wire and roof headlining are replaced.
- Remove the 2 No. 5 roof silencer pads.
- REMOVE NO. 1 ROOF SILENCER PAD
HINT:
Only remove the No. 1 roof silencer pad when the No. 1 roof wire and roof headlining are replaced.
- Remove the 4 No. 1 roof silencer pads.
- REMOVE REAR ROOF SILENCER PAD
HINT:
Only remove the rear roof silencer pad when the roof headlining is replaced.
- Remove the 2 rear roof silencer pads.
- REMOVE NO. 1 ROOF WIRE
HINT:
Only remove the No. 1 roof wire when the roof headlining is replaced.
- w/ Curtain Shield Airbag:
- Remove the 7 pieces of tape.
- Remove the No. 1 roof wire from the claw of the side rail spacer.
- w/o Curtain Shield Airbag:
- Remove the 6 pieces of tape.
- Remove the No. 1 roof wire from the 2 claws of the side rail spacer.
- w/ Curtain Shield Airbag:
- REMOVE ANTENNA CORD SUB-ASSEMBLY
HINT:
Only remove the antenna cord when the roof headlining is replaced.
- w/ Curtain Shield Airbag:
- Remove the 6 pieces of tape.
- Remove the antenna cord from the cutout of the roof headlining.
- Remove the antenna cord from the 3 claws of the side rail spacer.
- w/o Curtain Shield Airbag:
- Remove the 4 pieces of tape.
- Remove the antenna cord from the cutout of the roof headlining.
- Remove the antenna cord from the 5 claws of the side rail spacer.
- w/ Curtain Shield Airbag:
- REMOVE FRONT SIDE RAIL SPACER RH
HINT:
Only remove the front side rail spacer when the roof headlining is replaced.
- w/ Curtain Shield Airbag:
- Remove the 3 adhesion portions and the front side rail spacer.
- w/o Curtain Shield Airbag:
- Remove the 4 adhesion portions and the front side rail spacer.
- w/ Curtain Shield Airbag:
- REMOVE FRONT SIDE RAIL SPACER LH
HINT:
Use the same procedure as for the RH side.
- REMOVE REAR SIDE RAIL SPACER RH
HINT:
Only remove the rear side rail spacer when the roof headlining is replaced.
- w/ Curtain Shield Airbag:
- Remove the 2 adhesion portions and the rear side rail spacer.
- w/o Curtain Shield Airbag:
- Remove the 4 adhesion portions and the rear side rail spacer.
- w/ Curtain Shield Airbag:
- REMOVE REAR SIDE RAIL SPACER LH
HINT:
Use the same procedure as for the RH side.