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Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 194 (Supplemental Restraint System) >> Occupant Classification System >> Trouble in Passenger Airbag ON / OFF Indicator >> Inspection Procedure

Inspection Procedure

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. CHECK SRS WARNING LIGHT 
    1. Turn the ignition switch to the on position and check the SRS warning light condition.

      OK: The SRS warning light does not come on. 

    NG: Go to step  9

    OK: GO TO NEXT STEP 

  2. CHECK PASSENGER AIRBAG ON/OFF INDICATOR CONDITION 
    1. Turn the ignition switch to the on position.
    2. Check if the passenger airbag ON/OFF indicator correctly indicates the front passenger seat condition.

      OK: GO TO NEXT STEP 

      FRONT PASSENGER SEAT CONDITION

      Front passenger seat condition ON Indicator OFF Indicator
      Vacant OFF OFF
      Adult is seated ON OFF
      Child is seated OFF ON
      Child restraint system is set OFF ON
      Front passenger occupant classification system failure OFF ON

    OK: END 

    NG: GO TO NEXT STEP 

  3. PERFORM ZERO POINT CALIBRATION 
    1. Turn the ignition switch to the lock position.
    2. Connect the Techstream to the DLC3.
    3. Turn the ignition switch to the on position.
    4. Using the Techstream, perform the zero point calibration (See INITIALIZATION  ).

      OK: COMPLETE is displayed. 

    NG: Go to step  5

    OK: GO TO NEXT STEP 

  4. PERFORM SENSITIVITY CHECK 
    1. Using the Techstream, perform the sensitivity check (See INITIALIZATION  ).
      1. Confirm that nothing is placed on the passenger seat.
      2. Confirm that the beginning sensor reading is within the standard range.

        Standard range: -3.2 to 3.2 kg (-7 to 7 lb) 

      3. Place a 30 kg (66.14 lb) weight (e.g. a lead mass) onto the front passenger seat.
      4. Confirm that the sensitivity is within the standard range.

        Standard range: 27 to 33 kg (59.52 to 72.75 lb) 

        HINT:

        When performing the sensitivity check, use a solid metal weight (the check result may not be accurate if a liquid weight is used).

    NG: Go to step 5 

    OK: END 

  5. RETIGHTEN FRONT SEAT ASSEMBLY RH BOLT 
    1. Turn the ignition switch to the lock position.
    2. Loosen the 4 installation bolts of the front seat assembly RH.
    3. Tighten the 4 installation bolts of the front seat assembly RH to the specified torque.

      Torque: 37 N*m (375 kgf*cm, 27 ft.*lbf) 

    NG: Go to step  8

    OK: GO TO NEXT STEP 

  6. PERFORM ZERO POINT CALIBRATION 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to the on position.
    3. Using the Techstream, perform the zero point calibration (See INITIALIZATION  ).

      OK: COMPLETE is displayed. 

    NG: Go to step  8

    OK: GO TO NEXT STEP 

  7. PERFORM SENSITIVITY CHECK 
    1. Using the Techstream, perform the sensitivity check (See INITIALIZATION  ).
      1. Confirm that nothing is placed on the passenger seat.
      2. Confirm that the beginning sensor reading is within the standard range.

        Standard range: -3.2 to 3.2 kg (-7 to 7 lb) 

      3. Place a 30 kg (66.14 lb) weight (e.g. a lead mass) onto the front passenger seat.
      4. Confirm that the sensitivity is within the standard range.

        Standard range: 27 to 33 kg (59.52 to 72.75 lb) 

        HINT:

        When performing the sensitivity check, use a solid metal weight (the check result may not be accurate if a liquid weight is used).

    NG: Go to step 8 

    OK: GO TO NEXT STEP 

  8. CHECK CONNECTORS 
    1. Turn the ignition switch to the lock position.
    2. Disconnect the negative (-) terminal cable from the battery and wait for at least 90 seconds.
    3. Check that the connectors are properly connected to the occupant classification ECU and the 4 occupant classification sensors.

      OK: The connectors are connected. 

    4. Disconnect the connectors from the occupant classification ECU and the 4 occupant classification sensors.
    5. Check that the connectors are not damaged or deformed.

      OK: The connectors are normal. 

    NG: REPAIR OR REPLACE WIRE HARNESS AND CONNECTOR 

    OK: GO TO NEXT STEP 

  9. CHECK DTC 
    1. Connect the connectors to the occupant classification ECU and the 4 occupant classification sensors.
    2. Connect the negative (-) terminal cable to the battery.
    3. Turn the ignition switch to the on position and wait for at least 60 seconds.
    4. Turn the ignition switch to the lock position.
    5. Clear the DTCs stored in the memory (See DTC CHECK/CLEAR  ).
    6. Turn the ignition switch to the on position and wait for at least 60 seconds.
    7. Check the DTCs (See DTC CHECK/CLEAR  ).

      OK: DTC is not output. 

    NG: REPLACE CENTER AIRBAG SENSOR ASSEMBLY 

    OK: GO TO NEXT STEP 

  10. REPLACE OCCUPANT CLASSIFICATION ECU 
    1. Turn the ignition switch to the lock position.
    2. Disconnect the negative (-) terminal cable from the battery and wait for at least 90 seconds.
    3. Replace the occupant classification ECU (See ON-VEHICLE INSPECTION  ).

      HINT:

      Perform the inspection using parts from a normal vehicle if possible.

  11. PERFORM ZERO POINT CALIBRATION 
    1. Connect the negative (-) terminal cable to the battery.
    2. Connect the Techstream to the DLC3.
    3. Turn the ignition switch to the on position.
    4. Using the Techstream, perform the zero point calibration (See INITIALIZATION  ).

    OK: COMPLETE is displayed. 

  12. PERFORM SENSITIVITY CHECK 
    1. Using the Techstream, perform the sensitivity check (See INITIALIZATION  ).
      1. Confirm that nothing is placed on the passenger seat.
      2. Confirm that the beginning sensor reading is within the standard range.

        Standard range: -3.2 to 3.2 kg (-7 to 7 lb) 

      3. Place a 30 kg (66.14 lb) weight (e.g. a lead mass) onto the front passenger seat.
      4. Confirm that the sensitivity is within the standard range.

        Standard range: 27 to 33 kg (59.52 to 72.75 lb) 

        HINT:

        When performing the sensitivity check, use a solid metal weight (the check result may not be accurate if a liquid weight is used).