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Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 194 (Supplemental Restraint System) >> CURTAIN SHIELD AIRBAG ASSEMBLY (for 3 Door) >> Disposal

CURTAIN SHIELD AIRBAG ASSEMBLY (for 3 Door): Disposal

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.

HINT:

CAUTION:
  • Never dispose of a curtain shield airbag that has an undeployed airbag.
  • The airbag emits an exploding sound when it is deployed, so perform the operation outdoors and where it will not create a nuisance to nearby residents.
  • When deploying the airbag, always use the specified SST (SRS Airbag Deployment Tool). Perform the operation in a place away from electrical noise.
  • When deploying the airbag, perform the operation at least 10 m (33 ft) away from the curtain shield airbag.
  • The curtain shield airbag becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.
  • Use gloves and safety glasses when handling a curtain shield airbag which has been deployed.
  • Do not apply water, etc. to a curtain shield airbag which has been deployed.
  • Always wash your hands with water after completing the operation.
    Fig 1: Checking SST Functioning
    G04830590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. DISPOSE OF CURTAIN SHIELD AIRBAG ASSEMBLY (WHEN INSTALLED IN VEHICLE) 

    HINT:

    Prepare a battery as the power source to deploy the airbag.

    1. Check the function of SST.

      SST 09082-00700 

      CAUTION: Always use the specified SST (SRS Airbag Deployment Tool) when deploying the airbag.
      Fig 2: Checking SST Functioning
      G04830590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the red clip of SST to the positive battery terminal and the black clip of SST to the negative battery terminal.
        Fig 3: Connecting SST Red Clip To Battery Terminal
        G04830591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Press the SST activation switch and check that the LED of the SST activation switch illuminates.
        NOTE:
        • Do not connect the SST connector (yellow colored one) to the airbag.
        • If the LED illuminates when the activation switch is not pressed, SST may be malfunctioning. Do not use SST.
      3. Disconnect SST from the battery.
        Fig 4: Pressing SST Activation Switch
        G04830592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the cable from the negative battery terminal.
    3. Remove the roof headlining (See REMOVAL ).
    4. Disconnect the airbag connector, as shown in the illustration.
      NOTE: Do not damage the airbag wire harness when handling the airbag connector.
      Fig 5: Detaching Airbag Connector
      G04830353Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect SST.

      SST 09082-00700,09082-00802(09082-10801, 09082-20801) 

      1. After connecting SST, connect it to the curtain shield airbag.
        NOTE: Do not lock the secondary lock of the twin lock to avoid damaging the SST connector and wire harness.
        Fig 6: Connecting Curtain Shield Airbag
        G04830329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Move SST to at least 10 m (33 ft) away from the vehicle.
      3. Close all doors and windows of the vehicle.
        NOTE: Do not damage the SST wire harness.
      4. Connect the red clip of SST to the positive battery terminal and the black clip of SST to the negative battery terminal.
    6. Deploy the airbag.
      1. Check that no one is inside the vehicle or within a 10 m (33 ft) radius of the vehicle.
      2. Press the SST activation switch and deploy the airbag.
        Fig 7: Moving SST To Least 10 M (33 Ft) Away From Vehicle Front Side Window
        G04830221Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        CAUTION:
        • When deploying the airbag, make sure that no one is near the vehicle.
        • The curtain shield airbag becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.
        • Use gloves and safety glasses when handling a curtain shield airbag which has been deployed.
        • Do not apply water, etc. to a curtain shield airbag which has been deployed.
        • Always wash your hands with water after completing the operation.

        HINT:

        The airbag is deployed as the LED of the SST activation switch illuminates.

  2. DISPOSE OF CURTAIN SHIELD AIRBAG ASSEMBLY (WHEN NOT INSTALLED IN VEHICLE) 
    NOTE:
    • Never use the customer's vehicle to deploy the airbag when disposing of a curtain shield airbag.
    • Follow the procedure detailed below when deploying the airbag.

    HINT:

    Prepare a battery as the power source to deploy the airbag.

    1. Check the function of SST.

      SST 09082-00700 

      CAUTION: Always use the specified SST (SRS Airbag Deployment Tool) when deploying the airbag.
      Fig 8: Checking SST Functioning
      G04830590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the red clip of SST to the positive battery terminal and the black clip of SST to the negative battery terminal.
        Fig 9: Connecting SST Red Clip To Battery Terminal
        G04830591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Press the SST activation switch and check that the LED of the SST activation switch illuminates.
        NOTE:
        • Do not connect the SST connector (yellow colored one) to the airbag.
        • If the LED illuminates when the activation switch is not pressed, SST may be malfunctioning. Do not use SST.
      3. Disconnect SST from the battery.
        Fig 10: Pressing SST Activation Switch
        G04830592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the curtain shield airbag (see REMOVAL  ).
    3. Cut off the deployment section of the curtain shield airbag.
      Fig 11: Cutting Deployment Section Of Curtain Shield Airbag
      G04830334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect SST.

      SST 09082-00802 (09082-10801, 09082-20801) 

      1. After connecting SST, connect it to the curtain shield airbag.
        NOTE: Do not lock the secondary lock of the twin lock to avoid damaging the SST connector and wire harness.
        Fig 12: Connecting Curtain Shield Airbag
        G04830335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a service-purpose wire harness for the vehicle, tie the curtain shield airbag to the tire.

      Stripped wire harness section: 

      WIRE HARNESS MEASUREMENT CHART

      Area Measurement
      A 1.25 mm2 or more (0.0019 in.2 or more)
      CAUTION: Do not use wire harness that is too thin or any other object to tie the curtain shield airbag because it may snap due to the shock when the airbag is deployed. Always use a wire harness for vehicle use with a cross section of at least 1.25 mm2 (0.0019 in.2 ).

      HINT:

      To calculate the area of the stripped wire harness cross section:

      Area = 3.14 x (Diameter)2 divided by 4

      Fig 13: Identifying Stripped Wire Harness Cross Section Dimension
      G04830603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Position the curtain shield airbag inside the tire, as shown in the illustration.

        Tire size: 

        TIRE SIZE MEASUREMENT CHART

        Area Measurement
        A 185 mm (7.28 in.)
        B 360 mm (14.17 in.)
        CAUTION: Make sure that the wire harnesses are tight. If there is any slack in the wire harnesses, the curtain shield airbag may become loose due to the shock when the airbag is deployed.
        NOTE: The tire will be marked by the airbag deployment, so use a waste tire.
        Fig 14: Identifying Inside Tire Diameter
        G04830337Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Place the tires.
      CAUTION: Do not place the curtain shield airbag with the deployment direction facing toward the ground.
      1. Place at least 2 tires under the tire to which the curtain shield airbag is tied.
      2. Place at least 2 tires over the tire to which the curtain shield airbag is tied. The disc wheel should be installed on the top tire.
        NOTE: Do not place the SST connector under the tire because it could be damaged.
        Fig 15: Placing Tires On Top Of Tire
        G04830338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Tie the tires together with 2 wire harnesses.
        CAUTION: Make sure that the wire harnesses are tight. It is highly dangerous when a loose wire harness results in the tires coming free due to the shock when the airbag is deployed.
        Fig 16: Tying Tires Together With Wire Harnesses
        G04830272Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect SST.

      SST 09082-00700 

      NOTE: Do not lock the secondary lock of the twin lock to avoid damaging the SST connector and wire harness. Also, secure some slack for the SST wire harness inside the tire.
    8. Deploy the airbag.
      1. Connect the red clip of SST to the positive battery terminal and the black clip of SST to the negative battery terminal.
      2. Check that no one is within a 10 m (33 ft) radius of the tire to which the curtain shield airbag is tied.
      3. Press the SST activation switch and deploy the airbag.
        CAUTION: Make sure that no one is near the tire when deploying the airbag.

        HINT:

        The airbag is deployed as the LED of the SST activation switch illuminates.

        Fig 17: Identifying Distance Between SST And Curtain Shield Airbag
        G04830412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Dispose of the curtain shield airbag.
      CAUTION:
      • The curtain shield airbag becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.
      • Use gloves and safety glasses when handling a curtain shield airbag which has been deployed.
      • Always wash your hands with water after completing the operation.
      • Do not apply water, etc. to a curtain shield airbag which has been deployed.
      Fig 18: Placing Curtain Shield Airbag In Plastic Bag
      G04830341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the curtain shield airbag from the tire.
      2. Place the curtain shield airbag in a plastic bag, tie it tightly and dispose of it in the same way as other general parts.