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Front Suspension Lower No. 1 Arm: Installation

WARNING: This page is about a different car, the 2007 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. TEMPORARILY INSTALL FRONT SUSPENSION LOWER NO. 1 ARM LH 
    1. Temporarily install the lower arm with the bolt and nut to the front side.
      Fig 1: Installing Lower Arm With Bolt And Nut To Front Side
      G04489211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Temporarily install the lower arm with the bolt and nut to the rear side.
  2. TEMPORARILY INSTALL FRONT SUSPENSION NO. 1 LOWER ARM SUB-ASSEMBLY RH 

    HINT:

    Use the same procedures described for the LH side.

  3. CONNECT FRONT CROSSMEMBER SUBASSEMBLY 
    1. Slowly raise the crossmember jack, and connect the crossmember to the body.
      Fig 2: Installing Lower Arm With Bolt And Nut To Rear Side
      G04489212Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, align the holes of the suspension member and body.

      SST 09670-00020 

      Fig 3: Aligning Holes Of Suspension Member And Body
      G04489213Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Perform the procedure above on the other side.
    4. Install the member reinforcement with the 4 bolts labeled A.
      Fig 4: Installing Member Reinforcement With 4 Bolts Labeled A
      G04489214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the suspension member brace with the 6 bolts labeled B.
    6. Install the suspension member with the bolt to the body.
      Fig 5: Installing Suspension Member With Bolt To Body
      G04489215Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Perform the procedure above on the other side.
    8. Install the engine mounting insulator rear with the 2 nuts and 2 bolts.
      Fig 6: Installing Engine Mounting Insulator Rear With 2 Nuts And 2 Bolts
      G04489216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT STABILIZER LINK ASSEMBLY LH (See  REMOVAL  ) 
  5. CONNECT FRONT SUSPENSION LOWER NO. 1 ARM SUB-ASSEMBLY LH 
    1. Connect the lower arm with the 2 bolts and nut to the ball joint.

      Torque: 92 N*m (938 kgf*cm, 68 ft.*lbf) 

  6. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  7. STABILIZE SUSPENSION (See  INSTALLATION  ) 
  8. TIGHTEN FRONT CROSS MEMBER SUB-ASSEMBLY 
    1. Tighten the bolts and nuts.

      Torque: 

      87 N*m (887 kgf*cm, 64 ft.*lbf) for bolt A 

      93 N*m (948 kgf*cm, 69 ft.*lbf) for bolt B 

      145 N*m (1,479 kgf*cm, 107 ft.*lbf) for body 

      95 N*m (969 kgf*cm, 70 ft.*lbf) for engine mounting insulator 

  9. TIGHTEN FRONT SUSPENSION LOWER NO. 1 ARM SUB-ASSEMBLY LH 
    1. Using SST, and tighten the bolt on the front side.

      SST 09961-01270 

      Fig 7: Tightening Bolt On Front Side Using SST
      G04489217Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 

      223 N*m (2,376 kgf*cm, 172 ft.*lbf) for use without SST 

      175 N*m (1,785 kgf*cm, 129 ft.*lbf) for use with SST 

      NOTE: Do not tighten the nut.
    2. Fix the nut in place and tighten the bolt on the rear side.

      Torque: 223 N*m (2,376 kgf*cm, 172 ft.*lbf) 

      NOTE: Do not tighten the nut.
  10. TIGHTEN FRONT SUSPENSION LOWER NO. 1 ARM SUB-ASSEMBLY RH 

    HINT:

    Use the same procedures described for the LH side.

  11. INSTALL HOOD SUB-ASSEMBLY (See  INSTALLATION  ) 
  12. INSPECT AND ADJUST HOOD SUB-ASSEMBLY 
    1. Inspect and adjust the hood (see ADJUSTMENT ).
  13. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 
    1. Inspect and adjust the front wheel alignment (see FRONT WHEEL ALIGNMENT ).