Hydraulic Brake Booster: Removal
NOTE:
- Before starting the work, make sure that the ignition switch is OFF and depress the brake pedal more than 20 times.
- As high pressure is applied to the brake actuator No. 1 tube, never deform it.
- Do not turn the ignition switch to ON until the work is completed.
HINT:
When the pressure in the accumulator is released, the reaction force becomes lighter and the stroke becomes longer.
- DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
- DRAIN BRAKE FLUID NOTE: Immediately wash off any brake fluid that comes into contact with a painted surface.
- REMOVE FRONT DOOR SCUFF PLATE (See REMOVAL )
- REMOVE FRONT FLOOR FOOTREST (See REMOVAL )
- REMOVE FOOTREST CLIP (See REMOVAL )
- REMOVE COWL SIDE TRIM BOARD (See REMOVAL )
- SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP (See REMOVAL )
- REMOVE INSTRUMENT PANEL NO. 1 REGISTER ASSEMBLY (See REMOVAL )
- SEPARATE HOOD LOCK CONTROL LEVER SUB-ASSEMBLY (See REMOVAL )
- REMOVE INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY (See REMOVAL )
- SEPARATE MASTER CYLINDER PUSH ROD CLEVIS (See REMOVAL )
- REMOVE HYDRAULIC BRAKE BOOSTER
- Disconnect the 3 connectors from the hydraulic brake booster.
- Using a union nut wrench, disconnect the 4 brake tubes from the hydraulic brake booster.
- Use tags or labels to identify the place to reconnect each line.
- Remove the 4 nuts and pull out the hydraulic brake booster.
- Remove the gasket from the hydraulic brake booster.