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Brake Pedal: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE FRONT DOOR SCUFF PLATE  (See REMOVAL )
  3. REMOVE FRONT FLOOR FOOTREST  (See REMOVAL )
  4. REMOVE FOOTREST CLIP  (See REMOVAL )
  5. REMOVE COWL SIDE TRIM BOARD  (See REMOVAL )
  6. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP  (See REMOVAL )
  7. REMOVE INSTRUMENT PANEL NO. 1 REGISTER ASSEMBLY  (See REMOVAL )
  8. SEPARATE HOOD LOCK CONTROL LEVER SUB-ASSEMBLY  (See REMOVAL )
  9. REMOVE INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY  (See REMOVAL )
  10. REMOVE STOP LIGHT SWITCH 
    1. Disconnect the stop light switch connector from the stop light switch.
    2. Turn the stop light switch counterclockwise and remove the stop light switch.
  11. SEPARATE MASTER CYLINDER PUSH ROD CLEVIS 
    1. Remove the clip and push rod pin and separate the push rod clevis.
      Fig 1: Identifying Clip And Push Rod Pin
      G05579950Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE BRAKE PEDAL SUPPORT REINFORCEMENT 
    1. Remove the bolt.
    2. Remove the bolt and nut and remove the reinforcement from the brake pedal support.
      Fig 2: Locating Brake Pedal Support Reinforcement Bolt And Nut
      G05112417Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE BRAKE PEDAL SUPPORT SUB-ASSEMBLY 
    1. Remove the 4 nuts and the brake pedal support.
      Fig 3: Locating Brake Pedal Support Sub-Assembly Nuts
      G05112410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE BRAKE PEDAL RETURN SPRING 
    1. Remove the return spring from the brake pedal support and brake pedal.
    Fig 4: Identifying Brake Pedal Return Spring
    G05112411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER 
    1. Remove the stop light switch mounting adjuster from the brake pedal support.
  16. REMOVE BRAKE PEDAL 
    1. Remove the bolt and nut and remove the brake pedal and brake pedal lever from the brake pedal support.
      2. Fig 5: Locating Brake Pedal Bolt And Nut
      G05112412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 brake pedal bushes from the brake pedal and brake pedal lever.
    3. Remove the 2 collars from the brake pedal and brake pedal lever.
  17. REMOVE BRAKE PEDAL LEVER 
    1. Using a screwdriver, remove the 2 E-rings from the brake pedal link.
      2. Fig 6: Identifying E-Rings From Brake Pedal Link Pin
      G05112413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 brake pedal links and the brake pedal lever.
    3. Remove the 2 brake pedal shaft collars from the brake pedal and brake pedal lever.
  18. REMOVE BRAKE PEDAL PAD 
    1. Remove the brake pedal pad from the brake pedal.
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