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Roof Headlining: Installation

  1. INSTALL ROOF HEADLINING 
    1. Pull the roof headlining back into the vehicle through the back door.
      Fig 1: Removing/Installing Roof Headlining From Back Door
      G05115159Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 4 clips.
      Fig 2: Identifying Roof Headlining Clips
      G05115158Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 3 clamps and the connector.
      Fig 3: Identifying Roof Headlining Clamps & Connector
      G05115157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the clamp.
    5. Fig 4: Identifying Roof Headlining Clamp
      G05115156Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the 2 connectors.
    7. Insert the wire harness into the 2 clamps.
  2. INSTALL INSTRUMENT PANEL FINISH LOWER PANEL SUB-ASSEMBLY  (See INSTALLATION )
  3. INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY  (See INSTALLATION )
  4. INSTALL INSTRUMENT PANEL REGISTER ASSEMBLY  (See INSTALLATION )
  5. INSTALL ROOM LIGHT ASSEMBLY 

    HINT:

    The procedure described below is for the front side. Use the same procedure for both the front and rear sides, unless otherwise specified.

    Fig 5: Identifying Room Light Assembly
    G05115150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. for Front Side:
      1. Engage the 4 claws and install the room light switch base.
      2. Fig 6: Identifying Room Light Switch Base Claws (Front)
        G05115174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Insert the 2 wire harnesses into the 2 claws of the room light.
    2. for Rear Side:
      1. Engage the 4 claws and install the room light switch base.
      2. Fig 7: Identifying Room Light Switch Base Claws (Rear)
        G05115175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Insert the wire harness into the claw of the room light.
    3. Engage the 4 claws and install the room light.
      Fig 8: Identifying Room Light Claws
      G05115176Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Engage the 4 claws and install the 2 covers.
      Fig 9: Identifying Covers Claws
      G05115177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Engage the 4 claws and install the room light lens.
    Fig 10: Identifying Room Light Lens Claws
    G05115178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL INNER REAR VIEW MIRROR ASSEMBLY  (See REMOVAL )
  7. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER  (See REMOVAL )
  8. INSTALL VISOR HOLDER 

    HINT:

    Use the same procedure for both sides.

    1. Engage the 2 claws by turning the visor holder clockwise between 60 to 120° and install the visor holder.
      Fig 11: Identifying Visor Holder Claws
      G05581362Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL VISOR ASSEMBLY RH 
    1. Install the visor with the 2 screws.
    2. Fig 12: Identifying Visor Screw
      G05115148Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the visor support shaft into the visor holder.
  10. INSTALL VISOR ASSEMBLY LH 

    HINT:

    Use the same procedure as for the RH side.

  11. INSTALL COAT HOOK 

    HINT:

    Use the same procedure for both sides.

    1. Install the coat hook with the bolt.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      Fig 13: Identifying Coat Hook Bolt
      G05581328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the claw and close the cover.
      Fig 14: Identifying Cover Claw
      G05581365Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL ROOF HEADLINING HOLE PLUG 

    HINT:

    Use the same procedure for both sides.

    1. Engage the claw and install the roof headlining hole plug.
    2. Fig 15: Identifying Roof Headlining Hole Plug Bolt
      G05581326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Tighten the bolt.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

    4. Engage the 3 claws and close the cover.
      Fig 16: Identifying Cover Claws
      G05581367Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL ROOF SIDE INNER GARNISH RH 
    1. Pass the rear seat outer belt through the slit in the roof side inner garnish.
    2. Engage the 7 clips and the claw and install the roof side inner garnish.
    3. Fig 17: Identifying Roof Side Inner Garnish Bolts
      G05115143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Tighten the bolt.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

    5. Install the clip.
    6. Engage the claw and close the cover.
    Fig 18: Identifying Cover Claw
    G05115186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL ROOF SIDE INNER GARNISH LH 

    HINT:

    Use the same procedure as for the RH side.

  15. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH 
    1. Engage the 6 clips and the 8 claws and install the deck trim side panel.
      Fig 19: Identifying Deck Trim Side Panel Claws And Clips
      G05115139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten the 3 screws.
    3. Fig 20: Identifying Anchor Plate Screw
      G05115138Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Tighten the bolt.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

  16. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH 
    1. Engage the 6 clips and the 8 claws and install the deck trim side panel.
      Fig 21: Identifying Roof Side Inner Garnish Clips And Claws
      G05115141Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten the 3 screws.
      Fig 22: Identifying Deck Trim Side Panel Screw
      G05115140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL REAR DECK TRIM COVER (w/ Power Outlet Socket) 
    1. Connect the power outlet connector.
      Fig 23: Identifying Power Outlet Connector
      G05115191Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 8 claws and install the rear deck trim cover.
      Fig 24: Identifying Rear Deck Trim Cover Claws
      G05115136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL REAR SEAT OUTER BELT ASSEMBLY RH 
    1. Install the anchor plate with the bolt.

      Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf) 

      Fig 25: Identifying Anchor Plate Bolt
      G05115135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Make sure that the anchor plate rotates smoothly.
  19. INSTALL REAR SEAT OUTER BELT ASSEMBLY LH 

    HINT:

    Use the same procedure as for the RH side.

  20. INSTALL LAP BELT OUTER ANCHOR COVER 

    HINT:

    Use the same procedure for both sides.

    1. Engage the 3 claws and install the lap belt outer anchor cover.
    Fig 26: Identifying Lap Belt Outer Anchor Cover Claws
    G05581315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL AMPLIFIER BOX SPEAKER ASSEMBLY (w/ Woofer)  (See INSTALLATION )
  22. INSTALL SPEAKER MOUNTING COVER (w/ Woofer)  (See INSTALLATION )
  23. INSTALL DECK SIDE GARNISH (w/ Woofer) 
    1. Engage the 6 claws and install the deck side garnish.
      Fig 27: Identifying Rear Deck Side Garnish Claws
      G05115129Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. INSTALL QUARTER TRIM POCKET (w/o Woofer) 
    1. Engage the 6 claws and install the quarter trim pocket.
      Fig 28: Identifying Quarter Trim Pocket Claws
      G05115133Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL SIDE TRIM COVER (w/o Woofer) 
    1. Engage the 8 claws and install the side trim cover.
      Fig 29: Identifying Side Trim Cover Claws
      G05115132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL QUARTER TRIM POCKET TRAY (w/o Woofer) 
    1. Engage the 7 claws and install the quarter trim pocket tray.
      Fig 30: Identifying Quarter Trim Pocket Tray Claws
      G05115131Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL PACKAGE HOLDER NET HOOK 

    HINT:

    Use the same procedure to install all the package holder net hooks.

    1. Install the package holder net hook with the bolt.

      Torque: 8.1 N*m (83 kgf*cm, 72 in.*lbf) 

      Fig 31: Identifying Package Holder Net Hook Screws
      G05581311Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL FRONT PILLAR GARNISH RH 
    1. Engage the claw and the 2 clips and install the front pillar garnish.
    Fig 32: Identifying Front Pillar Garnish Clips
    G05115128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSTALL FRONT PILLAR GARNISH LH 

    HINT:

    Use the same procedure as for the RH side.

  30. INSTALL VISOR SUB-ASSEMBLY RH 
    1. Engage the 2 claws and install the visor sub-assembly.
    Fig 33: Identifying Visor Sub-Assembly Claws
    G05581308Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL VISOR SUB-ASSEMBLY LH 

    HINT:

    Use the same procedure as for the RH side.

  32. INSTALL ASSIST GRIP ASSEMBLY 

    HINT:

    Use the same procedure to install all the assist grips.

    1. Install the assist grip with the 2 bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      Fig 34: Identifying Assist Grip Screws
      G05581307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSTALL ASSIST GRIP PLUG 

    HINT:

    Use the same procedure to install all the assist grip plugs.

    1. Engage the 2 claws and install the assist grip plug.
      Fig 35: Identifying Assist Grip Plug Claws
      G05581386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
    1. Align the locating marks with the paint marks first, and install the front door opening trim weatherstrip, as shown in the illustration.

      Paint mark 

      PAINT MARK SPECIFICATION

      Area Color
      RH side White
      LH side Red
      Fig 36: Identifying Front Door Opening Trim Weatherstrip Mark Location
      G05115203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH 

    HINT:

    Use the same procedure as for the RH side.

  36. INSTALL ROOF SIDE RAIL GARNISH RH 
    1. Engage the 2 claws and install the roof side rail garnish.
    2. Fig 37: Identifying Roof Side Rail Garnish Claws
      G05115124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Tighten the 2 bolts.
  37. INSTALL ROOF SIDE RAIL GARNISH LH 

    HINT:

    Use the same procedure as for the RH side.

  38. INSTALL ROOF SIDE INNER GARNISH COVER RH 

    HINT:

    Use the same procedure for both sides.

    1. Engage the 2 claws and install the roof side inner garnish cover.
    Fig 38: Identifying Roof Side Inner Garnish Cover Claws
    G05115205Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. INSTALL ROOF SIDE INNER GARNISH COVER LH 

    HINT:

    Use the same procedure as for the RH side.

  40. INSTALL COWL SIDE TRIM BOARD RH 
    1. Engage the 2 claws and install the cowl side trim board.
    2. Fig 39: Identifying Cowl Side Trim Board Claws
      G05115122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the clip.
  41. INSTALL COWL SIDE TRIM BOARD LH 

    HINT:

    Use the same procedure as for the RH side.

  42. INSTALL FOOTREST CLIP  (See REMOVAL  )
  43. INSTALL FRONT FLOOR FOOTREST  (See REMOVAL  )
  44. INSTALL ACCESS DOOR SCUFF PLATE RH 
    1. Engage the 6 claws and install the access door scuff plate.
    Fig 40: Identifying Access Door Scuff Plate Claws
    G05115121Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. INSTALL ACCESS DOOR SCUFF PLATE LH 

    HINT:

    Use the same procedure as for the RH side.

  46. INSTALL FRONT DOOR SCUFF PLATE RH 
    1. Engage the 14 claws and install the door scuff plate.
    Fig 41: Identifying Front Door Scuff Plate Claws
    G05115120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. INSTALL FRONT DOOR SCUFF PLATE LH 

    HINT:

    Use the same procedure as for the RH side.

  48. INSTALL REAR FLOOR MAT ASSEMBLY 
    1. Install the rear floor mat with the 2 clips.
      Fig 42: Identifying Rear Floor Mat Clips
      G05115119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY 

    HINT:

    Use the same procedure for both sides.

    1. Install the luggage hold belt striker with the bolt.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

      Fig 43: Identifying Luggage Hold Belt Striker Bolt
      G05581298Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the cap.
  50. INSTALL REAR FLOOR MAT SUPPORT PLATE 
    1. Engage the 11 claws and install the rear floor mat support plate.
      Fig 44: Identifying Rear Floor Mat Support Plate Claws
      G05115117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten the 5 screws.
      Fig 45: Identifying Rear Floor Mat Support Plate Screw
      G05115116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. INSTALL REAR FLOOR BOARD 
    1. Engage the clip and claw and install the rear floor board.
      Fig 46: Identifying Rear Floor Board Clip And Claw
      G05115115Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the luggage hold belt striker with the bolt.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

      HINT:

      Use the same procedure for both sides.

      Fig 47: Identifying Luggage Hold Belt Striker Bolt
      G05581398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. INSTALL REAR SEATBACK ASSEMBLY RH  (See INSTALLATION )
  53. INSTALL REAR SEATBACK BOARD CARPET ASSEMBLY RH  (See INSTALLATION )
  54. INSTALL REAR SEATBACK ASSEMBLY LH  (See INSTALLATION )
  55. INSTALL REAR SEATBACK BOARD CARPET ASSEMBLY LH  (See INSTALLATION )
  56. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)