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Engine Cooling System (2AZ-FE): Radiator: Removal

  1. DRAIN ENGINE COOLANT 
  2. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH 
  3. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH 
  4. REMOVE ENGINE UNDER COVER RH 
  5. REMOVE ENGINE UNDER COVER LH 
  6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY  (See REMOVAL )
  7. REMOVE AIR CLEANER INLET ASSEMBLY  (See REMOVAL )
  8. REMOVE FRONT BUMPER ASSEMBLY (w/o Fog Light)  (See REMOVAL )
  9. REMOVE FRONT BUMPER ASSEMBLY (w/ Fog Light)  (See DISASSEMBLY )
  10. REMOVE FRONT BUMPER ENERGY ABSORBER 
  11. SEPARATE RADIATOR RESERVE TANK HOSE 
    1. Separate the radiator reserve tank hose from the radiator assembly.
      Fig 1: Locating Radiator Reserve Tank Hose
      G04975268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. DISCONNECT RADIATOR HOSE INLET 
    1. Disconnect the radiator hose inlet from the radiator assembly.
      Fig 2: Locating Radiator Hose Inlet
      G04975269Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. DISCONNECT RADIATOR HOSE OUTLET 
    1. Disconnect the radiator hose outlet from the radiator assembly.
      Fig 3: Locating Radiator Hose Outlet
      G04975270Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. DISCONNECT OIL COOLER INLET HOSE (for Automatic Transaxle) 
    1. Disconnect the oil cooler inlet hose from the radiator assembly.
      Fig 4: Locating Oil Cooler Inlet Hose
      G04975271Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. DISCONNECT OIL COOLER OUTLET HOSE (for Automatic Transaxle) 
    1. Disconnect the oil cooler outlet hose from the radiator assembly.
      Fig 5: Locating Oil Cooler Outlet Hose
      G04975272Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE RADIATOR SUPPORT UPPER 
    1. Disconnect the horn connector.
    2. Remove the 3 bolts and separate the hood lock assembly from the radiator support upper.
      Fig 6: Locating Hood Lock Assembly Bolts
      G04975273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the clamp and separate the hood lock control cable from the radiator support upper.
      Fig 7: Identifying Clamp And Hood Lock Control Cable
      G04975274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 5 bolts and radiator support upper.
      Fig 8: Locating Radiator Support Upper Bolts
      G04975275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE RADIATOR ASSEMBLY 
    1. Remove the 3 clamps and 2 connectors.
      Fig 9: Locating Clamps And Connectors
      G04975276Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts and separate the condenser assembly from the radiator assembly.
      Fig 10: Locating Condenser Assembly Bolts
      G04975277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the radiator assembly from the body.
      Fig 11: Identifying Radiator Assembly
      G04975278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE FAN ASSEMBLY WITH MOTOR 
    1. Release the 3 snap fits and lift the fan assembly with motor from the radiator.
      Fig 12: Identifying Snap Fits And Fan Assembly With Motor
      G04975279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE RADIATOR SUPPORT CUSHION 
    1. Remove the 2 radiator support cushions from the radiator assembly.
      Fig 13: Identifying Radiator Support Cushions
      G04975280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE RADIATOR SUPPORT LOWER 
  1. Remove the 2 radiator support lowers from the radiator assembly.
    Fig 14: Identifying Radiator Support Lowers
    G04975281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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