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Home >> Toyota >> 2007 >> Highlander Hybrid Limited, AWD >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Interior (Hybrid) >> ROOF HEADLINING (w/o Rear No. 2 Seat) >> Removal

ROOF HEADLINING (w/o Rear No. 2 Seat): Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE TONNEAU COVER ASSEMBLY 
  3. REMOVE DECK BOARD SUB-ASSEMBLY 
    Fig 1: Identifying Deck Board Sub-Assembly
    G05205652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disengage the 5 clips and turn up the front side of the deck board.
    2. Remove the 2 bolts and deck board sub-assembly.
  4. REMOVE DECK BOARD SUB-ASSEMBLY NO.3 
  5. REMOVE DECK BOARD SUB-ASSEMBLY No. 2 
  6. REMOVE DECK FLOOR BOX REAR 
    1. Using a clip remover, remove the 2 clips and deck floor box rear.
      Fig 2: Identifying Clips And Deck Floor Box Rear
      G05205653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE DECK FLOOR BOX FRONT 
    1. Using a clip remover, remove the 2 clips and deck floor box front.
      Fig 3: Identifying Clips And Deck Floor Box Front
      G05205654Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE REAR FLOOR FINISH PLATE 
    Fig 4: Identifying Rear Floor Finish Plate
    G05205644Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using a clip remover, remove the 2 clips.
    2. Disengage the 6 clips, and remove the rear floor finish plate.
  9. REMOVE BACK DOOR WEATHERSTRIP 
  10. REMOVE DECK SIDE TRIM BOX LH 
    1. Remove the 2 clips and deck side trim box.
  11. REMOVE JACK CARRIER ASSEMBLY 
    1. Remove the jack carrier support, jack assembly and jack carrier assembly.
  12. REMOVE DECK SIDE TRIM BOX RH 
    Fig 5: Identifying Deck Side Trim Box
    G05205600Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the clip and deck side trim box.
  13. REMOVE REAR SEAT TRACK BRACKET COVER INNER  (See REMOVAL )
  14. REMOVE REAR SEAT TRACK BRACKET COVER OUTER  (See REMOVAL )
  15. REMOVE REAR NO. 1 SEAT ASSEMBLY LH  (See REMOVAL )
  16. REMOVE REAR SEAT TRACK BRACKET COVER INNER  (See REMOVAL )
  17. REMOVE REAR SEAT TRACK BRACKET COVER OUTER  (See REMOVAL )
  18. REMOVE REAR NO. 1 SEAT ASSEMBLY RH  (See REMOVAL )
  19. REMOVE FRONT DOOR SCUFF PLATE LH 
    Fig 6: Identifying Front Door Scuff Plate
    G05205601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disengage the 8 claws, and remove the front door scuff plate.
      NOTE: Be careful not to damage the claw engaging the front door scuff plate and the center pillar garnish lower.
  20. REMOVE FRONT DOOR SCUFF PLATE RH 
  21. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH 
  22. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
  23. REMOVE REAR DOOR SCUFF PLATE LH 
    Fig 7: Identifying Rear Door Scuff Plate
    G05205658Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disengage the 3 claws and remove the rear door scuff plate.
      NOTE: Be careful not to damage the claw engaging the rear door scuff plate and the center pillar garnish lower.
  24. REMOVE REAR DOOR SCUFF PLATE RH 
  25. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH 
  26. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH 
  27. REMOVE FRONT PILLAR GARNISH LH 
    1. Detach clip (A) from the vehicle body. Pull the pillar garnish so that the tip of clip (B) locks in the pillar garnish hole.
    2. Using needle-nose pliers, rotate clip (B) 90°.
    3. Disengage the 2 claws and remove the front pillar garnish.
    4. Remove clip (B).
      Fig 8: Identifying Front Pillar Garnish
      G05205603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Protect the curtain shield airbag assembly.
      1. Thoroughly cover the airbag with a cloth or nylon sheet that is 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover with adhesive tape, as shown in the illustration.
        Fig 9: Fixing Ends Of Cover With Adhesive Tape
        G05205604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE: Cover the curtain shield airbag with a protective cover as soon as the front pillar garnish is removed.
  28. REMOVE FRONT PILLAR GARNISH RH 
  29. REMOVE CENTER PILLAR GARNISH LOWER LH 
    Fig 10: Identifying Center Pillar Garnish Lower
    G05205605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disengage the 2 claws and 5 clips, and remove the center pillar garnish lower.
  30. REMOVE CENTER PILLAR GARNISH LOWER RH 
  31. SEPARATE FRONT SEAT OUTER BELT ASSEMBLY LH 
    Fig 11: Identifying Front Seat Outer Belt Assembly
    G05205662Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using a screwdriver, disengage 4 claws and remove the seat belt anchor cover cap.

      HINT:

      Tape the screwdriver tip before use.

    2. Remove the bolt and separate the front seat outer belt assembly.
  32. SEPARATE FRONT SEAT OUTER BELT ASSEMBLY RH 
  33. REMOVE CENTER PILLAR GARNISH LH 
    Fig 12: Identifying Center Pillar Garnish
    G05205607Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 2 screws.
    2. Disengage the clip and remove the center pillar garnish by pulling it down.
  34. REMOVE CENTER PILLAR GARNISH RH 
  35. REMOVE DECK SIDE TRIM COVER LH 
    Fig 13: Identifying Deck Side Trim Cover
    G05205664Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disengage the 4 claws and remove the deck side trim cover.
  36. REMOVE DECK SIDE TRIM COVER RH 
  37. SEPARATE REAR No. 1 SEAT BELT ASSEMBLY OUTER LH 
    1. Remove the bolt and separate the rear No. 1 seat outer belt assembly.
  38. SEPARATE REAR No. 1 SEAT BELT ASSEMBLY OUTER RH 
  39. REMOVE ROPE HOOK 
    1. Remove the 2 bolts and 2 rope hooks.

      HINT:

      Use the same procedure to remove the other side.

  40. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH 
    1. Using a clip remover, remove the 2 clips.
    2. Remove the rear combination light service cover.
    3. Remove the 4 deck side trim covers and 5 bolts.
      Fig 14: Identifying Deck Side Trim Covers
      G05205665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disengage the 5 clips and remove the deck trim side panel assembly.
  41. REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH 
    Fig 15: Identifying Deck Trim Side Panel Assembly
    G05205666Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE QUARTER PILLAR GARNISH LH 
    1. Using a clip remover, disengage the clip (A).
    2. Disengage the 2 clips (B, C) and remove the quarter pillar garnish.
    3. Disengage the 4 claws (D) and separate the rear No. 1 seat belt assembly outer.
  43. REMOVE QUARTER PILLAR GARNISH RH 
    Fig 16: Identifying Quarter Pillar Garnish
    G05205611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. REMOVE ROOF SIDE RAIL GARNISH SUB-ASSEMBLY LH 
    1. Disengage the 5 claws and 3 clips, and remove the roof side rail garnish sub-assembly.
  45. REMOVE ROOF SIDE RAIL GARNISH SUB-ASSEMBLY RH 
    Fig 17: Identifying Roof Side Rail Garnish Sub-Assembly
    G05205612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE ROOF SIDE GARNISH ASSEMBLY INNER LH 
    1. Using a clip remover, disengage the clip (A).
    2. Disengage the 4 clips (B) and roof side garnish assembly inner.
  47. REMOVE ROOF SIDE GARNISH ASSEMBLY INNER RH 
  48. REMOVE TELEVISION BASE (W/ TELEVISION DISPLAY)  (See TELEVISION DISPLAY )
  49. REMOVE TELEVISION DISPLAY ASSEMBLY (VW TELEVISION DISPLAY)  (See TELEVISION DISPLAY )
    Fig 18: Identifying Roof Side Garnish Assembly Inner
    G05205669Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE ASSIST GRIP SUB-ASSEMBLY 
    1. Disengage the claws and open the assist grip plugs.

      HINT:

      Tape the screwdriver tip before use.

    2. Remove the 2 screws and assist grip sub-assembly.

      HINT:

      Use the same procedure for the other 3 assist grips.

      Fig 19: Disengaging Claws
      G05205615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE ROOM LIGHT ASSEMBLY No. 1 
    1. Using a screwdriver, disengage the 4 claws and remove the lens cover.

      HINT:

      Tape the screwdriver tip before use.

      Fig 20: Identifying Lens Cover
      G05205616Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, disengage the 2 springs, as shown in the illustration.

      HINT:

      Tape the screwdriver tip before use.

    3. Disengage the 2 claws and remove the room light assembly No. 1.
      Fig 21: Identifying Room Light Assembly No. 1
      G05205617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the connector.
  52. REMOVE ROOM LIGHT ASSEMBLY No. 2 
  53. REMOVE ROOF CONSOLE BOX ASSEMBLY 
    1. Remove the 2 screws.
    2. Disengage the 2 clips and remove the roof console box assembly.
    3. Disconnect the connector.
      Fig 22: Identifying Roof Console Box Assembly
      G05205618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE LH VISOR ASSEMBLY 
    1. Disengage the 3 claws and remove the visor bracket cover.
      Fig 23: Identifying Visor Bracket Cover
      G05205619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Tape the screwdriver tip before use.

    2. Remove the 2 screws and visor assembly.
    3. Disconnect the connector.
  55. REMOVE RH VISOR ASSEMBLY 
  56. REMOVE VISOR HOLDER 
    1. Remove the visor holder by turning it counterclockwise.
      Fig 24: Identifying Holder Of Sun Visor
      G05244295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Use the same procedure to remove the other side.

  57. REMOVE ROOF HEADLINING ASSEMBLY 
    1. Disconnect the roof wire connector and disengage the clamps from the front pillar LH.
    2. Disconnect the washer hose. Remove the bolt and disconnect the radio antenna cord connector and disengage the clamps from the front pillar RH.
    3. Disconnect the washer hose. Disconnect the radio antenna cord connector and disengage the clamps from the rear quarter pillar RH.
    4. Disconnect the sliding roof drive gear connector, (w/ sliding roof)
    5. Remove the sunroof opening trim molding, (w/ sliding roof)
    6. Remove the 4 clips.
      Fig 25: Identifying Clips
      G05205621Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the roof headlining from the vehicle through the back door side.
  58. REMOVE ROOF WIRE AND RADIO ANTENNA CORD 
    1. Remove the roof wire, radio antenna cord and washer hose from the roof headlining assembly.
      Fig 26: Identifying Roof Wire And Radio Antenna Cord
      G05205677Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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