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Manual Transaxle Assembly: Removal

WARNING: This page is about a different variant/trim than selected.
  1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  2. SEPARATE STEERING INTERMEDIATE SHAFT 

    HINT:

    (See REMOVAL )

  3. REMOVE FRONT WHEELS 
  4. REMOVE ENGINE UNDER COVER LH 
  5. REMOVE ENGINE UNDER COVER RH 
  6. REMOVE EXHAUST PIPE ASSEMBLY 

    HINT:

    (See REMOVAL )

  7. DRAIN TRANSAXLE OIL 
  8. REMOVE HOOD SUB-ASSEMBLY 
  9. REMOVE CYLINDER HEAD COVER NO. 2 
    1. Remove the 2 nuts caps, clips and No. 2 cylinder head cover.
  10. REMOVE AIR CLEANER ASSEMBLY 
  11. REMOVE BATTERY CLAMP SUB-ASSEMBLY 
  12. REMOVE BATTERY 
  13. REMOVE BATTERY TRAY 
  14. REMOVE BATTERY CARRIER 
    1. Remove the 4 bolts and battery carrier.
    Fig 1: Locating Battery Carrier Bolts
    G05194247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. DISCONNECT WIRE HARNESS 
    1. Disconnect the wire harness clamp
    2. Remove the 2 bolts and disconnect the 2 wire harness brackets.
      Fig 2: Locating Wire Harness Brackets Bolts
      G05194248Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the bolt and disconnect the ground cable.
    Fig 3: Locating Ground Cable Bolt
    G05194249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. DISCONNECT CONNECTOR 
    1. Disconnect the back-up light switch connector.
      Fig 4: Locating Back-Up Light Switch Connector
      G05194250Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. without ABS:

      Disconnect the speed sensor connector.

      Fig 5: Locating Speed Sensor Connector (W/O ABS)
      G05194251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY 
    1. Remove the 5 bolts, separate the release cylinder assembly with clutch piping from the transaxle.
    Fig 6: Locating Clutch Release Cylinder Assembly Bolts
    G05194252Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. SEPARATE FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT 
    1. Remove the clip and washer, and disconnect the shift cable from the transaxle [A].
    2. Remove the clip and disconnect the shift cable from the bracket [B].
    Fig 7: Locating Clip And Washer
    G05194253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. SEPARATE FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT 
    1. Remove the clip and washer, and disconnect the select cable from the transaxle [A].
    2. Remove the clip and disconnect the select cable from the bracket [B].
    Fig 8: Locating Clip And Washer
    G05194254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE STARTER ASSEMBLY 
    1. Remove the nut and disconnect the starter wire.
    2. Disconnect the connector.
    3. Remove the 2 bolts and starter assembly.
  21. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH  (See REMOVAL )
  22. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH  (See REMOVAL )
  23. DISCONNECT RETURN TUBE SUB-ASSEMBLY 
    Fig 9: Locating Starter Assembly Nut And Bolt
    G05194255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. DISCONNECT PRESSURE FEED TUBE ASSEMBLY  (See REMOVAL )
  25. SUSPEND ENGINE ASSEMBLY 
    1. Install the No. 1 and No. 2 engine hangers in the correct direction.

      Parts No.: 

      No. 1 engine hanger: 12281-22021 

      No. 2 engine hanger: 12281-15040 

      Bolt: 91512-B1016 

      Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

      Fig 10: Identifying Engine Hangers Installation Position
      G05194256Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the engine chain hoist to the hangers.
      CAUTION: Do not attempt to hang the engine by hooking the chain to any other part.
  26. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY  (See REMOVAL )
  27. SUPPORT MANUAL TRANSAXLE ASSEMBLY 
    1. Support the transaxle with a transmission jack.
  28. REMOVE ENGINE MOUNTING INSULATOR LH 
    1. Remove the 5 bolts, nut and engine mounting insulator LH from the body.
    Fig 11: Locating Engine Mounting Insulator Bolts And Nut
    G05194257Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE ENGINE MOUNTING BRACKET LH 
    1. Remove the 3 bolts and engine mounting bracket LH from the transaxle.
    Fig 12: Locating Engine Mounting Bracket Bolts
    G05194258Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE MANUAL TRANSAXLE ASSEMBLY 
    1. Remove the 6 bolts and transaxle from the engine.
    Fig 13: Locating Manual Transaxle Assembly Bolts
    G05194259Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE ENGINE MOUNTING BRACKET FR 
    1. Remove the bolt, nut and engine mounting insulator FR from the engine mounting bracket FR [A].
    2. Remove the 2 bolts and engine mounting bracket FR from the transaxle [B].
    Fig 14: Locating Engine Mounting Bracket Bolts
    G05194260Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE ENGINE MOUNTING BRACKET RR 
    1. Remove the bolt and engine mounting insulator RR from the engine mounting bracket RR [A].
    2. Remove the 3 bolts and engine mounting bracket RR from the transaxle [B].
    Fig 15: Locating Engine Mounting Bracket Bolt
    G05194261Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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