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Brake Pedal: Installation

  1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY 
    1. Temporarily install the brake pedal support sub-assembly with the 2 bolts.
      Fig 1: Installing Brake Pedal Support Sub-Assembly With Bolts
      G05001661Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the brake booster gasket (See INSTALLATION ).
    3. Install the brake booster assembly (See INSTALLATION ).
    4. Fully tighten the 2 bolts.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

  2. INSTALL MASTER CYLINDER PUSH ROD CLEVIS  (See INSTALLATION )
  3. INSTALL PUSH ROD PIN  (See INSTALLATION )
  4. INSTALL BRAKE PEDAL RETURN SPRING 
  5. INSTALL COMBINATION METER ASSEMBLY 
  6. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY 
  7. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER 
  8. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH N0.2 
  9. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH N0.1 
  10. INSTALL FRONT BRAKE TUBE NO. 5  (See INSTALLATION )
  11. CONNECT VACUUM HOSE ASSEMBLY  (See INSTALLATION )
  12. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD  (See INSTALLATION )
  13. INSTALL BRAKE MASTER WITH PLATE CYLINDER SUB-ASSEMBLY  (See INSTALLATION )
  14. FILL RESERVOIR WITH BRAKE FLUID  (See BRAKE FLUID )
  15. BLEED MASTER CYLINDER  (See BRAKE FLUID )
  16. BLEED BRAKE LINE  (See BRAKE FLUID )
  17. INSTALL AIR CLEANER ASSEMBLY 
  18. CHECK FLUID LEVEL IN RESERVOIR  (See BLEEDING )
  19. INSPECT FOR FLUID LEAK 
  20. INSTALL COWL TOP PANEL OUTER  (See INSTALLATION )
  21. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  (See INSTALLATION )
  22. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  23. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  24. CHECK AND ADJUST BRAKE PEDAL HEIGHT  (See ADJUSTMENT )
  25. CHECK PEDAL FREE PLAY  (See ADJUSTMENT )
  26. CHECK PEDAL RESERVE DISTANCE  (See ADJUSTMENT )
  27. INSTALL INSTRUMENT PANEL AIR BAG ASSEMBLY LOWER NO. 1 
  28. INSTALL INSTRUMENT PANEL FINISH LOWER PANEL 
  29. INSTALL INSTRUMENT SIDE PANEL 
  30. INSTALL COWL SIDE TRIM SUB-ASSEMBLY 
  31. INSTALL FRONT DOOR SCUFF PLATE 
  32. CONNECT BATTERY NEGATIVE TERMINAL 
  33. INSPECT SRS WARNING LIGHT  (See DIAGNOSIS SYSTEM )
  34. PERFORM INITIALIZATION 
    1. Some systems need initialization after reconnecting the negative battery cable.
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