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Brake Stroke Simulator Cylinder: Installation

  1. INSTALL BRAKE STROKE SIMULATOR CYLINDER SUB-ASSEMBLY 
    1. Install the 2 stud bolts to the brake stroke simulator cylinder.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    2. Install the brake stroke simulator cylinder to the bracket with the 2 bolts.

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

    3. Install the connector clamp of the brake stroke simulator cylinder to the bracket.
      Fig 1: Installing Connector Clamp Of Brake Stroke Simulator Cylinder To Bracket
      G04474841Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the brake stroke simulator cylinder with bracket to the body with the 2 nuts and 2 bolts.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

      Fig 2: Installing Brake Stroke Simulator Cylinder With Bracket To Body
      G04474842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using SST, connect the 2 brake tubes to the brake stroke simulator cylinder.

      SST 09023-00101 

      Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

    6. Connect the connector.
  2. INSTALL OUTER FRONT COWL TOP PANEL SUBASSEMBLY (See  INSTALLATION  ) 
  3. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY 
    1. Install the windshield wiper motor and link (see INSTALLATION ).
      Fig 3: Connecting Brake Tubes To Brake Stroke Simulator Cylinder
      G04474843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Refer to the procedures from the installation of the windshield wiper motor and link assembly up until the installation of the front wiper arm LH/RH.

  4. FILL RESERVOIR WITH BRAKE FLUID (See  BRAKE PEDAL  ) 
  5. BLEED AIR FROM MASTER CYLINDER/STROKE SIMULATOR (See  BLEEDING  ) 
  6. CHECK FOR BRAKE FLUID LEAKAGE 
  7. CHECK FLUID LEVEL IN RESERVOIR 
  8. CHECK AND CLEAR DTC 
    1. Check and clear the DTC (see DTC CHECK / CLEAR ).
  9. PERFORM SYSTEM INITIALIZATION 
    1. Perform the brake system initialization (see INITIALIZATION ).
  10. CHECK OPERATION (See  ON-VEHICLE INSPECTION  )