Brake Master Cylinder: Installation

INSTALL BRAKE MASTER CYLINDER SUBASSEMBLY
1. Install the brake master cylinder push rod clevis to the brake master cylinder, and tighten the lock nut.
  HINT:
  
  After adjusting the brake pedal height, torque the lock nut.
2. Apply lithium soap base glycol grease to 2 new grommets.
  
  Fig 1: Applying Lithium Soap Base Glycol Grease
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the No. 1 brake master cylinder union and 2 grommets to the brake master cylinder with the screw.
  Torque: 1.8 N*m (18 kgf*cm, 16 in.*lbf)
4. Using SST, install the brake tube and 2-way to the brake master cylinder.
  SST 09023-00101
  
  Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
  
  Fig 2: Installing Brake Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Placing the gasket in between, install the brake master cylinder to the bracket with the 2 nuts.
  Torque: 13 N*m (127 kgf*cm, 9 ft.*lbf)
  
  Fig 3: Installing Brake Master Cylinder To Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Using SST, connect the No. 2 front brake tube to the clamp and brake master cylinder.
  SST 09023-00101
  
  Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
  
  Fig 4: Connecting No. 2 Front Brake Tube To Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Using SST, install the No. 1 front brake tube.
  SST 09023-00101
  
  Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
8. Install the bolt to the actuator bracket.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
  
  Fig 5: Installing Front Brake Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. Install the 2 reservoir tube hoses and hold them there with the 4 clips.
  
  Fig 6: Installing Reservoir Tube Hoses And Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. Connect the push rod clevis to the brake pedal with the brake master cylinder push rod pin.
11. Install the clip and brake pedal return spring.
INSTALL INVERTER WITH CONVERTER
1. Install the inverter with converter (see INSTALLATION ).
  HINT:
  
  Refer to the procedures from the installation of the inverter with converter up until the installation of the engine under cover LH.
  
  Fig 7: Installing Clip And Brake Pedal Return Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OUTER FRONT COWL TOP PANEL SUBASSEMBLY
1. Install the outer front cowl top panel with the 7 bolts.
  Torque: 6.4 N*m (65 kgf*cm, 57 in.*lbf)
  
  Fig 8: Installing Outer Front Cowl Top Panel Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 3 clamps to the outer front cowl top panel.
  
  Fig 9: Installing Clamps To Outer Front Cowl Top Panel
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the engine room No. 2 R/B with the 2 bolts.
  Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf)
  
  Fig 10: Installing Engine Room No. 2 R/B
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
1. Install the windshield wiper motor and link (see INSTALLATION ).
  HINT:
  
  Refer to the procedures from the installation of the windshield wiper motor and link assembly up until the installation of the front wiper arm LH/RH.
FILL RESERVOIR WITH BRAKE FLUID (See BRAKE PEDAL )
BLEED AIR FROM MASTER CYLINDER (See BRAKE PEDAL )
BLEED AIR FROM MASTER CYLINDER/STROKE SIMULATOR (See BLEEDING )
CHECK FOR BRAKE FLUID LEAKAGE
CHECK BRAKE FLUID LEVEL IN RESERVOIR
CHECK AND ADJUST BRAKE PEDAL HEIGHT (See ADJUSTMENT )
CHECK BRAKE PEDAL FREE PLAY (See ADJUSTMENT )
CHECK BRAKE PEDAL RESERVE DISTANCE (See ADJUSTMENT )
INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (See INSTALLATION )
INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY (See INSTALLATION )
CHECK AND CLEAR DTC
1. Check and clear the DTC (see DTC CHECK / CLEAR ).