Brake Master Cylinder: Removal

REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
1. Remove the windshield wiper motor and link (see REMOVAL ).
  HINT:
  
  Refer to the procedures from the removal of the front wiper arm LH/RH up until the removal of the windshield wiper motor and link assembly.
SET BRAKE CONTROL (ECB) OFF
NOTE: Prohibit the brake control (ECB) before bleeding the brake fluid.
1. With the power switch OFF to prohibit brake control, remove the No. 1 and No. 2 motor relays.
  NOTE: If the pump motor operates while there is air remaining inside the brake actuator hose, the air will enter the actuator, resulting in difficulty in air bleeding.
  
  HINT:
  
  Brake control (ECB) can be prohibited by selecting "ECB INVALID" on the intelligent tester.
  
  Fig 1: Identifying Motor Relays
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE OUTER FRONT COWL TOP PANEL SUBASSEMBLY
1. Remove the 2 bolts and engine room No. 2 R/B.
  
  Fig 2: Removing Engine Room R/B Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 3 clamps from the outer front cowl top panel.
  
  Fig 3: Removing Clamps From Outer Front Cowl Top Panel
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the 7 bolts and outer front cowl top panel.
REMOVE INVERTER WITH CONVERTER
1. Remove the inverter with converter (see REMOVAL ).
  HINT:
  
  Refer to the procedures from the removal of the engine under cover LH up until the removal of the inverter with converter.
DRAIN BRAKE FLUID
NOTE: Wash brake fluid off immediately if it adheres to any painted surface.
REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY (see REMOVAL )
REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (See REMOVAL )
REMOVE BRAKE MASTER CYLINDER SUBASSEMBLY
1. Remove the brake return spring.
2. Remove the clip and brake master cylinder push rod pin, and disconnect the push rod clevis from the brake pedal.
  
  Fig 5: Removing Brake Return Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the 4 clips and 2 reservoir tube hoses.
  
  Fig 6: Removing Clips And Reservoir Tube Hoses
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the bolt from the actuator bracket.
5. Using SST, remove the No. 1 front brake tube.
  SST 09023-00101
  
  Fig 7: Removing Front Brake Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Using SST, disconnect the No. 2 front brake tube from the clamp and brake master cylinder.
  SST 09023-00101
  
  Fig 8: Removing Front Brake Tube From Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Remove the 2 nuts, brake master cylinder gasket and brake master cylinder from the bracket.
  
  Fig 9: Removing Brake Master Cylinder From Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Using SST, remove the brake tube and 2-way from the brake master cylinder.
  SST 09023-00101
  
  Fig 10: Removing Brake Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. Remove the screw, No. 1 brake master cylinder union and 2 grommets from the brake master cylinder.
  
  Fig 11: Removing Brake Master Cylinder Union And Grommets From Brake Master Cylinder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. Loosen the clevis lock nut and remove the brake master cylinder push rod clevis.
  
  Fig 12: Removing Brake Master Cylinder Push Rod Clevis
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002