Manual Steering Gear: Removal

NOTE: Remove the steering wheel assembly before the steering gear removal, because there is possibility of breaking of the spiral cable.

PLACE FRONT WHEELS FACING STRAIGHT AHEAD
REMOVE STEERING WHEEL PAD (See REMOVAL )
REMOVE STEERING WHEEL (See REMOVAL )
REMOVE RH AND LH ENGINE UNDER COVERS
DISCONNECT RH AND LH TIE ROD ENDS (See REMOVAL )
REMOVE NO. 2 COLUMN HOLE COVER (See REMOVAL )
DISCONNECT SLIDING YOKE (See REMOVAL )
REMOVE ENGINE HOOD (See HOOD )
ATTACH ENGINE SLING DEVICE TO ENGINE HANGERS
1. Install the 2 No. 1 engine hangers with the bolt in the correct direction.
  Parts No.:
  
  No. 1 engine hangerndash;21010
  
  Bolt: 91511-60818
  
  Torque: 20 N.m (200 kgf.cm, 15 ft.lbf)
2. Attach the engine chain hoist to the engine hangers.
CAUTION: Do not attempt to hang the engine by hooking the chain to any other part.
DISCONNECT LOWER SUSPENSION ARM FROM STEERING KNUCKLE (See REMOVAL )

Fig 1: Installing Engine Hangers
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT ENGINE REAR MOUNT INSULATOR AND FRONT SUSPENSION MEMBER
Remove the bolt and 2 nuts, and disconnect the engine rear mount insulator and front suspension member.
SUPPORT FRONT SUSPENSION MEMBER WITH LOWER SUSPENSION ARM
Using a transmission jack, support the front suspension member with lower suspension arm.

Fig 2: Removing Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT SUSPENSION MEMBER WITH LOWER SUSPENSION ARM AND MANUAL STEERING GEAR ASSEMBLY
1. Disconnect the column hole cover sub-assembly.
2. Remove the 4 bolts and front suspension member with lower suspension arm and manual steering gear assembly.
REMOVE MANUAL STEERING GEAR ASSEMBLY
1. Remove the column hole cover sub-assembly.
  
  Fig 3: Removing Bolts And Front Suspension Member
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 4 bolts, nuts and manual steering gear assembly from the front suspension member.
  NOTE: Because the nut has its own stopper, do not turn the nut and torque the bolt with the nut fixed.
3. Remove the bracket and grommet from the manual steering gear assembly.
  
  Fig 4: Removing Bolts Nuts And Manual Steering Gear Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Place matchmarks on the No. 3 intermediate shaft assembly and steering pinion.
5. Remove the bolt and No. 3 intermediate shaft assembly.
REMOVE ENGINE REAR MOUNT INSULATOR AND ENGINE REAR MOUNT BRACKET
1. Remove the through bolt, No. 2 engine rear mount bracket and engine rear mount insulator.
2. Remove the 3 bolts and engine rear mount bracket.
Fig 5: Placing Matchmarks Intermediate Shaft
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002