FRONT AXLE HUB SUB-ASSY LH (From July, 2003): Replacement

HINT:

• See COMPONENTS  .
• Use the same procedures for the RH side and LH side.
• The Procedures listed below are for the LH side.

1. REMOVE FRONT WHEEL 
2. REMOVE FRONT AXLE HUB LH NUT (SEE  FRONT DRIVE SHAFT (FROM JULY, 2003)   ) 

   SST 09930-00010

3. DISCONNECT SPEED SENSOR FRONT LH (W/ ABS) (SEE  FRONT DRIVE SHAFT (FROM JULY, 2003)   ) 
4. SEPARATE FRONT DISC BRAKE CALIPER ASSY LH 
   1. Remove the 2 bolts and separate the front disc brake caliper assy LH from the steering knuckle LH.
      NOTE: Use a string or other device to keep the brake caliper from hanging down by the flexible hose.
      Fig 1: Separating Front Disc Brake Caliper Assy LH

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. REMOVE FRONT DISC 
6. SEPARATE TIE ROD ASSY LH (SEE  FRONT DRIVE SHAFT (FROM JULY, 2003)   ) 

   SST 09628-62011

7. SEPARATE FRONT SUSPENSION ARM SUB-ASSY LOWER No. 1 LH (SEE  FRONT DRIVE SHAFT (FROM JULY, 2003)   ) 
8. REMOVE FRONT AXLE ASSY LH 
   1. Using a plastic hammer, separate the front drive shaft assy LH from the front axle hub sub-assy LH.
      NOTE: Be careful not to damage the boot and speed sensor rotor. (w/ABS)
      Fig 2: Removing Front Axle Assy LH

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Remove the 2 bolts, nuts and steering knuckle LH with the front axle hub sub-assy LH.
      Fig 3: Removing Nuts And Steering Knuckle

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. REMOVE LOWER BALL JOINT ASSY FRONT LH 
   1. Remove the cotter pin and nut.
   2. Using SST, remove the lower ball joint assy front LH.

      SST 09628-62011

      Fig 4: Removing Lower Ball Joint Assy Front LH

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. REMOVE FRONT WHEEL BEARING DUST DEFLECTOR No. 1 LH. 
    1. Using a screwdriver, remove the bearing dust deflector No. 1 LH.
       Fig 5: Removing Front Wheel Bearing Dust Deflector No. 1 LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. REMOVE FRONT AXLE HUB LH HOLE SNAP RING 
    1. Using snap ring pliers, remove the front axle hub LH hole snap ring.
       Fig 6: Removing Front Axle Hub LH Hole Snap Ring

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. REMOVE FRONT AXLE HUB SUB-ASSY LH 
    1. Using SST, remove the front axle hub sub-assy LH.

       SST 09520-00031

       Fig 7: Removing Front Axle Hub Sub-Assy LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, remove the bearing inner race (outside) from the front axle hub sub-assy LH.

       SST 09950-00020, 09950-60010 (09951-00410), 09950-70010 (09951-07100)

       Fig 8: Removing Bearing Inner Race

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. REMOVE DISC BRAKE DUST COVER FRONT LH 
    1. Using a Torx® wrench (T30), remove the 4 bolts and disc brake dust cover front LH.
14. REMOVE FRONT AXLE HUB LH BEARING 
    1. Place the bearing inner race (outside) on the front axle hub LH bearing.
    2. Using SST and a press, press the front axle hub LH bearing until it contacts the SST.

       SST 09527-17011, 09950-60010 (09951-00600), 09950-70010 (09951-07100)

       Fig 9: Removing Front Axle Hub LH Bearing

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a spanner to make the steering knuckle LH horizontal, fix it to the V block, as shown in the illustration.
       NOTE: Be sure the steering knuckle is horizontally positioned.
    4. Using SST and a press, remove the front axle hub LH bearing.

       SST 09527-17011, 09950-60010 (09951-00600), 09950-70010 (09951-07100)

       Fig 10: Removing Front Axle Hub LH Bearing

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15. INSTALL FRONT AXLE HUB LH BEARING 
    1. Using SST and a press, install a new front axle hub LH bearing to the steering knuckle LH.

       SST 09950-60020 (09951-00790), 09950-70010 (09951-07100)

       Fig 11: Installing Front Axle Hub LH Bearing

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
16. INSTALL DISC BRAKE DUST COVER FRONT LH 
    1. Place the disc brake dust cover front LH and using a Torx® wrench (T30), torque the 4 bolts.

       Torque: 8.3 N.m (85 kgf.cm, 73 in..lbf) 

17. INSTALL FRONT AXLE HUB SUB-ASSY LH 
    1. Using SST and a press, install the front axle hub sub-assy LH.

       SST 09608-32010, 09950-60020 (09951-00790), 09950-70010 (09951-07100)

       Fig 12: Installing Front Axle Hub Sub-Assy LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
18. INSTALL FRONT AXLE HUB LH HOLE SNAP RING 
    1. Using snap ring pliers, install a new front axle hub LH hole snap ring.
       Fig 13: Installing Front Axle Hub LH Hole Snap Ring

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
19. FRONT WHEEL BEARING DUST DEFLECTOR No. 1 LH 
    1. Using SST and a hammer, install the bearing dust deflector No. 1 LH.

       SST 09316-60011 (09316-00011, 09316-00031), 09608-32010

    HINT:

    Align the hole for the speed sensor in the bearing dust deflector No. 1 LH with the steering knuckle.

    Fig 14: Installing Bearing Dust Deflector No. 1 LH

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
20. INSTALL LOWER BALL JOINT ASSY FRONT LH 
    1. Install the lower ball joint assy front LH and tighten the nut.

       Torque: 123 N.m (1,254 kgf.cm, 91 ft.lbf) 

    2. Install a new cotter pin.
       NOTE: If the holes for the cotter pin are not aligned, further tighten the nut up to 60°.
21. INSTALL FRONT AXLE ASSY LH 
    1. Install front axle assy LH with the 2 bolts and nuts to the shock absorber assy front LH.

       Torque: 210 N.m (2,141 kgf.cm, 155 ft.lbf) 

       NOTE:

       • Only when reusing the bolts and nuts, apply the small amount of engine oil to the screw part of the nuts.
       • Do not excessively push out the front axle assy LH.
       • Be careful not to damage the outboard joint boot.
       • Be careful not to damage the speed sensor rotor.
       Fig 15: Installing Front Axle Assy LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
22. INSTALL FRONT SUSPENSION ARM SUB-ASSY LOWER No. 1 LH (SEE  FRONT DRIVE SHAFT (FROM JULY, 2003)   ) 
23. INSTALL TIE ROD ASSY LH (SEE  FRONT DRIVE SHAFT (FROM JULY, 2003)   ) 
24. INSTALL FRONT DISC 
25. INSTALL FRONT DISC BRAKE CALIPER ASSY LH 
    1. Install the front disc brake caliper assy LH with the 2 bolts to the steering knuckle LH.

       Torque: 107 N.m (1,090 kgf.cm, 79 ft.lbf) 

       Fig 16: Installing Front Disc Brake Caliper Assy LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
26. INSTALL FRONT AXLE HUB LH NUT 
    1. Using a socket wrench (30 mm), install a new axle hub LH nut.

       Torque: 294 N.m (2,998 kgf.cm, 217 ft.lbf) 

27. SEPARATE FRONT DISC BRAKE CALIPER ASSY LH 
    1. Remove the 2 bolts and separate the front disc brake caliper assy LH from the steering knuckle LH.
    NOTE: Use a string or other device to keep the brake caliper from hanging down.
28. REMOVE FRONT DISC 
29. INSPECT BEARING BACKLASH (SEE  ON-VEHICLE INSPECTION   ) 
30. INSPECT AXLE HUB DEVIATION (SEE  ON-VEHICLE INSPECTION   ) 
31. INSTALL FRONT DISC 
32. INSTALL FRONT DISC BRAKE CALIPER ASSY LH 
    1. Install the front disc brake caliper assy LH with the 2 bolts to the steering knuckle LH.

       Torque: 107 N.m (1,090 kgf.cm, 79 ft.lbf) 

33. INSTALL SPEED SENSOR FRONT LH (W/ ABS) (SEE  FRONT DRIVE SHAFT (FROM JULY, 2003)   ) 
34. INSTALL FRONT AXLE HUB LH NUT 
    1. Using a socket wrench (30 mm), install a new axle hub LH nut.

       Torque: 294 N.m (2,998 kgf.cm, 217 ft.lbf) 

    2. Using a chisel and a hammer, stake the axle hub LH nut.
       Fig 17: Staking Axle Hub LH Nut

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
35. INSTALL FRONT WHEEL 
36. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (SEE  FRONT WHEEL ALIGNMENT  ) 
37. CHECK ABS SPEED SENSOR SIGNAL (W/ ABS) 
    1. ABS WITH EBD SYSTEM (BOSCH MADE) (SEE PRE-CHECK )
    2. ABS WITH EBD SYSTEM (DENSO MADE) (SEE TEST MODE PROCEDURE )
    3. ABS WITH EBD & BA & TRAC & VSC SYSTEM (SEE TEST MODE PROCEDURE )