LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2004 >> Highlander Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 474 (Automatic Transmission Assembly (ATM)) >> Automatic Transaxle ASSY (ATM) >> Replacement

Automatic Transaxle ASSY (ATM): Replacement

WARNING: This page is about a different car, the 2004 Toyota Corolla. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE HOOD SUB-ASSY 
  2. REMOVE CYLINDER HEAD COVER NO. 2 
  3. REMOVE BATTERY 
  4. REMOVE BATTERY CARRIER 
    1. Remove the 4 bolts and battery carrier.
    Fig 1: Identifying Battery Carrier
    G02899466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE AIR CLEANER ASSEMBLY WITH HOSE 
  6. REMOVE FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT 
    1. Remove the nut from the control shaft lever.
    2. Disconnect the control cable from the control shaft lever.
    3. Remove the clip and disconnect the control cable from the control cable bracket.
    Fig 2: Removing Floor Shift Cable Transmission Control Shift
    G02899467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE TRANSMISSION CONTROL CABLE SUPPORT 
    1. Disconnect the wire harness clamp and control cable from the control cable support.
    2. Remove the bolt and control cable support.
    Fig 3: Removing Control Cable Support
    G02899468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO. 1 
    1. Remove the 2 bolts and control cable bracket.
  9. DISCONNECT WIRE HARNESS 
    1. Remove the 2 bolts and disconnect the 2 wire harnesses.
    2. Remove the bolt and disconnect the wire harness clamp bracket.
      Fig 4: Identifying Bolts
      G02899469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the bolt and disconnect the wire harness clamp bracket.
    Fig 5: Removing Wire Harness Clamp Bracket
    G02899470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. DISCONNECT CONNECTOR 
    1. Disconnect the transmission wire connector.
    2. Disconnect the park/neutral position switch connector.
    3. w/o ABS:

      Disconnect the speedometer sensor connector.

  11. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSY 
    1. Remove the ATF lever gauge.
    2. Remove the 2 bolts, oil cooler tube clamp and oil filler tube.
    3. Remove the O-ring from the oil filler tube.
    Fig 6: Removing Transmission Oil Filler Tube Sub-Assy
    G02899471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. DISCONNECT OIL COOLER INLET TUBE NO. 1 
    1. Using SST, disconnect the oil cooler inlet tube No. 1.

      SST 09023-12700

    Fig 7: Disconnecting Oil Cooler Inlet Tube No. 1
    G02899472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. DISCONNECT OIL COOLER OUTLET TUBE NO. 1 
    1. Using SST, disconnect the oil cooler outlet tube No. 1.

      SST 09023-12700

  14. DISCONNECT OXYGEN SENSOR CONNECTOR 
    1. Remove the foot rest.
    2. Pull up the floor carpet.
    3. Disconnect the oxygen sensor connector.
  15. SUSPEND ENGINE ASSY 
    1. Disconnect the 2 PCV hoses.
    2. Install the No. 1 and No. 2 engine hangers in the correct direction.

      Parts No.: 

      No.1 engine hanger: 12281-22021 

      No.2 engine hanger: 12281-15040 

      Bolt: 91512-B1016 

      Torque: 38 N.m (387 kgf.cm, 28 ft.lbf) 

    3. Attach the engine chain hoist to the engine hangers.
      CAUTION: Do not attempt to hang the engine by hooking the chain to anv other Darts.
    Fig 8: Installing Engine Hangers In Correct Direction
    G02899473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE FRONT WHEELS 
  17. REMOVE ENGINE UNDER COVER RH 
  18. REMOVE ENGINE UNDER COVER LH 
  19. DRAIN AUTOMATIC TRANSAXLE FLUID 
    1. Remove the drain plug and gasket, and drain ATF.
    2. Install a new gasket and drain plug.

      Torque: 17.5 N.m (178 kgf.cm, 13 ft.lbf) 

  20. REMOVE EXHAUST PIPE ASSY FRONT (See  REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY  ) 
  21. REMOVE FRONT DRIVE SHAFT ASSY RH (See  DRIVE SHAFT, PROPELLER SHAFT, AXLE  ) 

    SST 09520-01010, 09520-24010 (09520-32040)

  22. REMOVE FRONT DRIVE SHAFT ASSY LH (See  DRIVE SHAFT, PROPELLER SHAFT, AXLE  ) 

    SST 09520-01010, 09520-24010 (09520-32040)

  23. REMOVE AUTOMATIC TRANSMISSION CASE PROTECTOR 
    1. Remove the 2 bolts and case protector.
  24. REMOVE STARTER ASSY 
    1. Remove the nut and disconnect the starter wire.
    2. Disconnect the connector.
    3. Remove the 2 bolts and starter.
  25. SUPPORT AUTOMATIC TRANSAXLE ASSY 
    1. Support the automatic transaxle with a transmission jack.
  26. REMOVE TRANSVERSE ENGINE MOUNTING INSULATOR 
    1. Remove the 5 bolts, nut and engine mounting insulator LH.
    Fig 9: Removing Engine Mounting Insulator LH
    G02899474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE TRANSVERSE ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and engine mounting bracket LH.
    Fig 10: Removing Engine Mounting Bracket LH
    G02899475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE TRANSVERSE ENGINE MOUNTING INSULATOR 
    1. Remove the bolt from the engine mounting bracket RR.
      Fig 11: Identifying Bolt For Engine Mounting Bracket RR
      G02899476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 nuts, bolt and engine mounting insulator RR from the suspension member.
      Fig 12: Removing Engine Mounting Insulator RR
      G02899477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE TRANSVERSE ENGINE MOUNTING INSULATOR 
    1. Remove the bolt and nut from the engine mounting bracket FR.
    Fig 13: Removing Engine Mounting Bracket FR
    G02899478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE ENGINE MOUNTING MEMBER SUB-ASSY CENTER 
    1. Remove the 4 bolts, dynamic damper and member sub-assy center with engine mounting insulator FR.
    Fig 14: Removing Dynamic Damper And Member Sub-Assy Center
    G02899479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE TRANSVERSE ENGINE MOUNTING BRACKET 
    1. Remove the 2 bolts and engine mounting bracket FR.
    Fig 15: Removing Engine Mounting Bracket FR
    G02899480Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE TRANSVERSE ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and engine mounting bracket RR.
    Fig 16: Removing Engine Mounting Bracket RR
    G02899481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE FLYWHEEL HOUSING UNDER COVER 
  34. REMOVE AUTOMATIC TRANSAXLE ASSY 
    1. Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.
      Fig 17: Locating Bolt
      G02899482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 6 bolts.
    3. Separate and remove the automatic transaxle.
    Fig 18: Removing Automatic Transaxle
    G02899483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE TORQUE CONVERTER CLUTCH ASSY 
  36. INSPECT TORQUE CONVERTER CLUTCH ASSY (See  INSPECTION  ) 

    SST 09350-32014 (09351-32010, 09351-32020)

  37. INSTALL TORQUE CONVERTER CLUTCH ASSY 
    1. Install the torque converter clutch to the automatic transaxle.
    2. Using vernier calipers, measure the dimension "A" between the transaxle fitting part and the converter fitting part of the drive plate.
      Fig 19: Measuring Dimension A Between Transaxle Fitting Part And Converter Fitting
      G02899484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" measured in (b).

      Standard: A + 1 mm or more 

    NOTE: Do not add the thickness of straight edge.
    Fig 20: Measuring Dimension B
    G02899485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. INSTALL AUTOMATIC TRANSAXLE ASSY 
    1. Install the automatic transaxle and 6 bolts to the engine.

      Torque: 

      Bolt A: 64 N.m (650 kgf.cm, 47 ft.lbf) 

      Bolt B: 46 N.m (470 kgf.cm, 34 ft.lbf) 

      Bolt C: 23 N.m (235 kgf.cm, 17 ft.lbf) 

      Fig 21: Installing Automatic Transaxle
      G02899486Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 6 torque converter mounting bolts.

      Torque: 28 N.m (285 kgf.cm, 20 ft.lbf) 

    HINT:

    First install yellowish green colored bolt and then the 5 bolts.

    Fig 22: Installing Torque Converter Mounting Bolts
    G02899487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. INSTALL FLYWHEEL HOUSING UNDER COVER 
  40. INSTALL TRANSVERSE ENGINE MOUNTING BRACKET 
    1. Install the engine mounting bracket RR and 3 bolts to the automatic transaxle.

      Torque: 64 N.m (652 kgf.cm, 47 ft.lbf) 

    Fig 23: Identifying Bolts
    G02899488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. INSTALL TRANSVERSE ENGINE MOUNTING BRACKET 
    1. Install the engine mounting bracket FR and 2 bolts to the automatic transaxle.

      Torque: 64 N.m (652 kgf.cm, 47 ft.lbf) 

    Fig 24: Installing Engine Mounting Bracket FR To Automatic Transaxle
    G02899489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. INSTALL ENGINE MOUNTING MEMBER SUB-ASSY CENTER 
    1. Install the dynamic damper, member sub-assy center with engine mounting insulator FR and 4 bolts.

      Torque: 

      Bolt A: 39 N.m (398 kgf.cm, 29 ft.lbf) 

      Bolt B: 52 N.m (530 kgf.cm, 38 ft.lbf) 

    Fig 25: Installing Dynamic Damper, Member Sub-Assy Center With Engine Mounting Insulator FR
    G02899490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. INSTALL TRANSVERSE ENGINE MOUNTING INSULATOR 
    1. Install the engine mounting insulator RR and bolt to the engine mounting bracket RR.

      Torque: 87 N.m (887 kgf.cm, 64 ft.lbf) 

      Fig 26: Installing Engine Mounting Insulator RR
      G02899491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten the 3 nuts and bolt.

      Torque: 52 N.m (530 kgf.cm, 38 ft.lbf) 

      Fig 27: Identifying Nuts And Bolt
      G02899492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. INSTALL TRANSVERSE ENGINE MOUNTING BRACKET 
    1. Install the engine mounting bracket LH and 3 bolts to the automatic transaxle.

      Torque: 52 N.m (530 kgf.cm, 38 ft.lbf) 

    Fig 28: Installing Engine Mounting Bracket LH To Automatic Transaxle
    G02899493Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. INSTALL TRANSVERSE ENGINE MOUNTING INSULATOR 
    1. Install the engine mounting insulator LH, 5 bolts and nut.

      Torque: 

      Bolt A: 52 N.m (530 kgf.cm, 38 ft.lbf) 

      Bolt B: 80 N.m (815 kgf.cm, 59 ft.lbf) 

      Nut B: 80 N.m (815 kgf.cm, 59 ft.lbf) 

    Fig 29: Installing Engine Mounting Insulator LH
    G02899494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. INSTALL TRANSVERSE ENGINE MOUNTING INSULATOR 
    1. Install the bolt and nut to the engine mounting bracket FR.

      Torque: 52 N.m (530 kgf.cm, 38 ft.lbf) 

    Fig 30: Installing Bolt And Nut To Engine Mounting Bracket FR
    G02899495Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. INSTALL STARTER ASSY 
    1. Install the starter and 2 bolts.

      Torque: 39 N.m (400 kgf.cm, 29 ft.lbf) 

    2. Connect the connector.
    3. Install the starter wire and nut.

      Torque: 13 N.m (132 kgf.cm, 10 ft.lbf) 

  48. INSTALL AUTOMATIC TRANSMISSION CASE PROTECTOR 
    1. Install the case protector with the 2 bolts.

      Torque: 18 N.m (182 kgf.cm, 14 ft.lbf) 

  49. INSTALL FRONT DRIVE SHAFT ASSY LH (See  DRIVE SHAFT, PROPELLER SHAFT, AXLE  ) 
  50. INSTALL FRONT DRIVE SHAFT ASSY RH (See  DRIVE SHAFT, PROPELLER SHAFT, AXLE  ) 
  51. INSTALL EXHAUST PIPE ASSY FRONT (See  REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY  ) 
  52. INSTALL ENGINE UNDER COVER LH 
  53. INSTALL ENGINE UNDER COVER RH 
  54. INSTALL FRONT WHEELS 

    Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf) 

  55. INSTALL OXYGEN SENSOR CONNECTOR 
    1. Connect the oxygen sensor connector.
    2. Install the floor carpet and foot rest.
  56. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSY 
    1. Temporarily install the oil cooler outlet tube No. 1.
    2. Temporarily install the oil cooler inlet tube No. 1.
    3. Coat a new O-ring with ATF, and install them to the oil filler tube.
    4. Install the oil filler tube to the automatic transaxle.
    5. Install the oil cooler tube clamp and 2 bolts.

      Torque: 5.5 N.m (56 kgf.cm, 49 in..lbf) 

    6. Install the ATF lever gauge.
    Fig 31: Installing ATF Lever Gauge
    G02899496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. INSTALL OIL COOLER INLET TUBE NO. 1 
    1. Using SST, tighten the oil cooler inlet tube No. 1.

      SST 09023-12700

      Torque: 34.5 N.m (350 kgf.cm, 25 ft.lbf) 

    Fig 32: Installing Oil Cooler Inlet Tube No. 1 Using SST
    G02899497Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. INSTALL OIL COOLER OUTLET TUBE NO. 1 
    1. Using SST, tighten the oil cooler outlet tube No. 1.

      SST 09023-12700

      Torque: 34.5 N.m (350 kgf.cm, 25 ft.lbf) 

  59. CONNECT CONNECTOR 
    1. Connect the transmission wire connector.
    2. Connect the park/neutral position switch connector.
    3. w/o ABS:

      Connect the speedometer sensor connector.

  60. INSTALL WIRE HARNESS 
    1. Install the wire harness clamp bracket and bolt.

      Torque: 12.75 N.m (130 kgf.cm, 9 ft.lbf) 

      Fig 33: Installing Wire Harness
      G02899498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the wire harness clamp bracket and 2 wire harnesses with the 3 bolts.

      Torque: 

      Bolt A: 25.5 N.m (260 kgf.cm, 19 ft.lbf) 

      Bolt B: 10 N.m (102 kgf.cm, 7 ft.lbf) 

      Bolt C: 13 N.m (132 kgf.cm, 10 ft.lbf) 

    Fig 34: Installing Wire Harness Clamp Bracket
    G02899499Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. INSTALL TRANSMISSION CONTROL CABLE BRACKET NO. 1 
    1. Install the control cable bracket and 2 bolts.

      Torque: 12 N.m (122 kgf.cm, 9 ft.lbf) 

  62. INSTALL TRANSMISSION CONTROL CABLE SUPPORT 
    1. Install the control cable support and bolt.

      Torque: 12 N.m (122 kgf.cm, 9 ft.lbf) 

    2. Connect the control cable and wire harness to the control cable support.
    Fig 35: Installing Control Cable Support And Bolt
    G02899500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  63. INSTALL FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT 
    1. Temporarily install the control cable to the control shaft lever with the nut.
    2. Install the control cable and clip to the bracket.
    Fig 36: Installing Control Cable To Control Shaft Lever
    G02899501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. INSTALL BATTERY CARRIER 
    1. Install the battery carrier and 4 bolts.

      Torque: 13 N.m (132 kgf.cm, 10 ft.lbf) 

    Fig 37: Installing Battery Carrier
    G02899502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  65. INSTALL AIR CLEANER ASSEMBLY WITH HOSE 

    Torque: 7.0 N.m (71 kgf.cm, 62 in..lbf) 

  66. INSTALL CYLINDER HEAD COVER NO. 2 

    Torque: 7.0 N.m (71 kgf.cm, 62 in..lbf) 

  67. INSTALL HOOD SUB-ASSY 

    Torque: 13 N.m (130 kgf.cm, 10 ft.lbf) 

  68. INSPECT HOOD SUB-ASSY (See  ADJUSTMENT  ) 
  69. ADJUST HOOD SUB-ASSY (See  ADJUSTMENT  ) 
  70. ADD AUTOMATIC TRANSAXLE FLUID 
  71. INSPECT AUTOMATIC TRANSAXLE FLUID (See  ON-VEHICLE INSPECTION  ) 
  72. ADJUST SHIFT LEVER POSITION (See  ADJUSTMENT  ) 
  73. INSPECT SHIFT LEVER POSITION (See  ADJUSTMENT  ) 
  74. INSPECT FRONT WHEEL ALIGNMENT (See  ADJUSTMENT  ) 
  75. CHECK ABS SPEED SENSOR SIGNAL (W/ ABS) (See  PRE-CHECK  ) 
scientia non olet · About LEMON Manuals