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Home >> Suzuki >> 2005 >> Verona EX >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Repair Instructions >> Master Cylinder Disassembly

Master Cylinder Disassembly

  1. Remove the master cylinder. Refer to "MASTER CYLINDER ASSEMBLY REMOVAL ".
  2. Remove the brake fluid reservoir. Refer to "BRAKE FLUID RESERVOIR REMOVAL ".
  3. Remove the screw from the cylinder.
    Fig 1: Removing Screw From Cylinder
    G04095157Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove and discard the retaining ring from the cylinder body by pressing the hollow shaft and using needle-nosed pliers to grasp and squeeze the retaining ring.
    CAUTION: When removing the retaining ring, avoid damaging the piston or the cylinder wall.
    Fig 2: Removing Retaining Ring
    G04095158Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove the washer and the primary piston assembly.
    Fig 3: Removing Washer And Primary Piston Assembly
    G04095159Courtesy of SUZUKI OF AMERICA CORP.
  6. Carefully remove the secondary piston assembly, including the spring, from the master cylinder bore.
    Fig 4: Removing Secondary Piston Assembly, Including Spring, From Master Cylinder Bore
    G04095160Courtesy of SUZUKI OF AMERICA CORP.