Cam Carrier RH
- Set the part so that the cylinder head RH is on the upper side.
- Apply engine oil to the valve shim and the roller rocker arm pivot, and install the valve shim and the roller rocker arm pivot to the cylinder head RH.
- Apply engine oil to the O-ring and the roller rocker arm, and install the O-ring and the roller rocker arm to the cylinder head RH.NOTE: Use new O-rings.
- Apply liquid gasket to the mating surface of cam carrier RH as shown in the figure.NOTE:
- Before applying liquid gasket, degrease the old liquid gasket seal surface of the cylinder head RH and cam carrier RH.
- Install within 5 min. after applying liquid gasket.
Liquid gasket:
THREE BOND 1217G (Part No. K0877Y0100), THREE BOND 1217H or equivalent
Liquid gasket applying diameter:
3±0.5 mm (0.1181±0.0197 in)
- Install the cam carrier RH to the cylinder head RH.
- Mount the cam carrier RH, then tighten all bolts with a torque of 18 N.m (1.8 kgf-m, 13.3 ft-lb) in numerical order as shown in the figure.NOTE: Set the intake camshaft RH and the exhaust camshaft RH to the zero-lift position as shown in the figure.
- Loosen the bolts (3 places) by 180° in numerical order as shown in the figure.
- Tighten the bolts (3 places) with a torque of 18 N.m (1.8 kgf-m, 13.3 ft-lb) in numerical order as shown in the figure.
- Loosen the bolts (3 places) by 180° in numerical order as shown in the figure.
- Tighten the bolts (3 places) with a torque of 18 N.m (1.8 kgf-m, 13.3 ft-lb) in numerical order as shown in the figure.
- Loosen the bolts (3 places) by 180° in numerical order as shown in the figure.
- Tighten the bolts (3 places) with a torque of 18 N.m (1.8 kgf-m, 13.3 ft-lb) in numerical order as shown in the figure.
NOTE: After tightening, if the liquid gasket is squeezed out onto the seal surface of the chain cover, completely remove any squeezed-out liquid gasket. - Mount the cam carrier RH, then tighten all bolts with a torque of 18 N.m (1.8 kgf-m, 13.3 ft-lb) in numerical order as shown in the figure.
- Set the part so that the intake manifold is on the upper side.
- When the cam carrier RH has been disassembledNOTE: When the cam carrier RH has been disassembled, perform the following steps also.
- Install the cam sprocket RH. Refer to MECHANICAL(W/O STI)>CAM SPROCKET>INSTALLATION>CAM SPROCKET RH .
- Install the scavenge pump. Refer to LUBRICATION(W/O STI)>SCAVENGE PUMP>INSTALLATION .
NOTE: When installing the scavenge pump, do not turn the intake camshaft RH to the outside of range of zero-lift (in range where it can be turned lightly by hand). - Check the cam clearance. Refer to MECHANICAL(W/O STI)>CAM CLEARANCE>INSPECTION>WHEN TIMING CHAIN ASSEMBLY IS REMOVED .
- Connect the water pipe hose to oil pan upper and EGR cooler, and install the water pipe assembly.
Tightening torque:
6.4 N.m (0.7 kgf-m, 4.7 ft-lb)
- Secure the engine wiring harness to the cam carrier RH with a clip.
- Install the oil pipe assembly. Refer to LUBRICATION(W/O STI)>OIL PIPE>INSTALLATION>OIL PIPE ASSEMBLY .
- Install the rocker cover RH. Refer to MECHANICAL(W/O STI)>ROCKER COVER>INSTALLATION>ROCKER COVER RH .
- Install the timing chain RH. Refer to MECHANICAL(W/O STI)>TIMING CHAIN ASSEMBLY>INSTALLATION>TIMING CHAIN RH .
- Install the engine to the vehicle. Refer to MECHANICAL(W/O STI)>ENGINE ASSEMBLY>INSTALLATION .