Shut Down Signal Circuit: Notes
Wiring diagram:
Hybrid system Ref. to WIRING SYSTEM (CROSSTREK MODEL (HEV))>HYBRID ELECTRIC VEHICLE SYSTEM>WIRING DIAGRAM .
- CHECK Hybrid vehicle control ECU assembly
.
- Turn to IG ON.
- Using a tester, measure the voltage between Hybrid vehicle control ECU assembly connector and chassis ground. (With the connector connected)
Connector & terminal
(B606) No. 25 (+) - (i369) No. 6 (-):
Is the voltage less than 4.5 V?
Yes : Shut Down Signal Circuit is normal.
No : Go to 2.
- CHECK Wire harness AND CONNECTOR (Hybrid vehicle control ECU assembly - Inverter with converter assembly) (SHORT TO POWER SUPPLY)
.CAUTION: Make sure to wear insulated gloves and protective goggles during the work.
- Check that the Service plug is disconnected. Ref. to HYBRID ELECTRIC VEHICLE>SERVICE PLUG .
- Disconnect Inverter with converter assembly connector (B606).
- Disconnect Hybrid vehicle control ECU assembly connector (HV23).
- Connect the Battery (12V) ground terminal. Ref. to REPAIR CONTENTS>REPAIR CONTENTS>NOTE>BATTERY .
- Turn to IG ON.
- Using a tester, measure the voltage between Hybrid vehicle control ECU assembly connector and chassis ground.
Connector & terminal
(B606) No. 25 (+) - Chassis ground (-):
Is the voltage less than 1 V?
Yes : Go to 3.
No : Repair or replace the Wire harness between Inverter with converter assembly connector and Hybrid vehicle control ECU assembly connector.
- CHECK Wire harness AND CONNECTOR (Hybrid vehicle control ECU assembly - Inverter with converter assembly) (LINE-TO-LINE SHORT)
.CAUTION: Make sure to wear insulated gloves and protective goggles during the work.
- Turn the ignition to OFF.
- Disconnect the ground terminal of Battery (12V). Ref. to REPAIR CONTENTS>REPAIR CONTENTS>NOTE>BATTERY .
- Disconnect Hybrid vehicle control ECU assembly connectors (i369) and (i370).
- Using a tester, measure the resistance between terminals in Hybrid vehicle control ECU assembly connector, and between terminals in Inverter with converter assembly connector.
Connector & terminal
(HV23) No. 12 - (HV23) No. 1:
(HV23) No. 12 - (HV23) No. 5:
(B606) No. 25 - (i369) No. 4:
(B606) No. 25 - (B606) No. 1:
(B606) No. 25 - (i369) No. 3:
Is the resistance 10 kΩ or more?
Yes : Go to 4.
No : Repair or replace the Wire harness between Inverter with converter assembly connector and Hybrid vehicle control ECU assembly connector.
- CHECK THE Inverter with converter assembly UNIT
.CAUTION: Make sure to wear insulated gloves and protective goggles during the work.
Using a tester, measure the resistance between Inverter with converter assembly terminals.
Connector & terminal
(HV23) No. 12 - (HV23) No. 1:
(HV23) No. 12 - (HV23) No. 5:
Is the resistance 10 kΩ or more?
Yes : Replace Hybrid vehicle control ECU assembly. Ref. to HYBRID ELECTRIC VEHICLE>HYBRID POWERTRAIN CONTROL MODULE .
No : Replace Inverter with converter assembly. Ref. to HYBRID ELECTRIC VEHICLE>INVERTER AND CONVERTER ASSEMBLY .