DTC U019B-87: Lost Communication With Hybrid/EV Battery Charger Control Module Missing Message: Notes
1. -
Outline of diagnosis:
Hybrid vehicle control ECU assembly could not receive the signal from Electric vehicle charger assembly
(1 trip detection logic)
Trouble symptom:
Normal driving
Wiring diagram:
Hybrid system Ref. to WIRING SYSTEM (CROSSTREK MODEL (HEV))>HYBRID ELECTRIC VEHICLE SYSTEM>WIRING DIAGRAM .
- CHECK DTC
.
Read the DTC of [Plug-in Battery Charger] using the Subaru Select Monitor. Ref. to PLUG-IN BATTERY CHARGER (DIAGNOSTICS)>DIAGNOSTIC TROUBLE CODE (DTC) .
Are any DTCs displayed?
Yes : Perform the diagnosis for the displayed DTCs. Ref. to PLUG-IN BATTERY CHARGER (DIAGNOSTICS)>DIAGNOSTIC TROUBLE CODE (DTC) .
No : Go to 2.
- CHECK Electric vehicle charger assembly (AMD2 VOLTAGE)
.CAUTION: Make sure to wear insulated gloves and protective goggles during the work.
- Check that the Service plug is disconnected. Ref. to HYBRID ELECTRIC VEHICLE>SERVICE PLUG .
- Turn the ignition to OFF.
- Connect the Battery (12V) ground terminal. Ref. to REPAIR CONTENTS>REPAIR CONTENTS>NOTE>BATTERY .
- Using a tester, measure the voltage between Electric vehicle charger assembly connector and chassis ground. (With the connector connected)
Connector & terminal
(R516) No. 1 (+) - Chassis ground (-):
Is the voltage 11 - 14 V?
Yes : Go to 3.
No : Check the power supply circuit of Electric vehicle charger assembly.
- CHECK Electric vehicle charger assembly (IGCT VOLTAGE) (OPEN CIRCUIT)
.CAUTION: Make sure to wear insulated gloves and protective goggles during the work.
- Turn to IG ON.
- Using a tester, measure the voltage between Electric vehicle charger assembly connector and chassis ground. (With the connector connected)
Connector & terminal
(HV31) No. 6 (+) - Chassis ground (-):
Is the voltage 11 - 14 V?
Yes : Go to 4.
No : Check the ignition power supply circuit of Electric vehicle charger assembly.
- CHECK Electric vehicle charger assembly (GROUND)
.CAUTION: Make sure to wear insulated gloves and protective goggles during the work.
- Turn the ignition to OFF.
- Disconnect the ground terminal of Battery (12V). Ref. to REPAIR CONTENTS>REPAIR CONTENTS>NOTE>BATTERY .
- Using a tester, measure the resistance between the unit case of Electric vehicle charger assembly and chassis ground.
Connector & terminal
Electric vehicle charger assembly unit case - Chassis ground:
Is the resistance less than 1 Ω?
Yes : Go to 5.
No : Because the Electric vehicle charger assembly uses a case ground structure, if the check results are outside the standard range, check the tightening conditions of the ground bolt.
- CHECK THE Electric vehicle charger assembly UNIT
.CAUTION: Make sure to wear insulated gloves and protective goggles during the work.
- Disconnect Electric vehicle charger assembly connector (HV31).
- Using a tester, measure the resistance between Electric vehicle charger assembly terminals.
Connector & terminal
(HV31) No. 16 - (HV31) No. 17:
Is the resistance 54 - 69 Ω?
Yes : Replace Electric vehicle charger assembly. Ref. to HYBRID ELECTRIC VEHICLE>ELECTRIC VEHICLE CHARGER .
No : Go to 6.
- CHECK Wire harness AND CONNECTOR (Hybrid vehicle control ECU assembly - Electric vehicle charger assembly)
.CAUTION: Make sure to wear insulated gloves and protective goggles during the work.
- Disconnect Hybrid vehicle control ECU assembly connector (i369).
- Disconnect Battery ECU assembly connector (HV42).
- Using a tester, measure the resistance between Hybrid vehicle control ECU assembly connector and Electric vehicle charger assembly connector.
Connector & terminal
(HV31) No. 16 - (i369) No. 35:
(HV31) No. 17 - (i369) No. 34:
Is the resistance less than 1 Ω?
Yes : Go to 7.
No : Repair or replace the Wire harness between Hybrid vehicle control ECU assembly connector and Electric vehicle charger assembly connector.
- CHECK Wire harness AND CONNECTOR (Hybrid vehicle control ECU assembly - Electric vehicle charger assembly) (SHORT TO GROUND OR LINE-TO-LINE SHORT)
.CAUTION: Make sure to wear insulated gloves and protective goggles during the work.
Using a tester, measure the resistance between terminals in Hybrid vehicle control ECU assembly connector, and between Hybrid vehicle control ECU assembly connector and chassis ground.
Connector & terminal
(i369) No. 16 - (i369) No. 1 - 35:
(i369) No. 16 - Chassis ground:
(i369) No. 17 - (i369) No. 1 - 35:
(i369) No. 17 - Chassis ground:
Is the resistance 10 kΩ or more?
Yes : Replace Hybrid vehicle control ECU assembly. Ref. to HYBRID ELECTRIC VEHICLE>HYBRID POWERTRAIN CONTROL MODULE .
No : Repair or replace the Wire harness between Hybrid vehicle control ECU assembly connector and Electric vehicle charger assembly connector.