Shifter Fork And Rod: Removal
WARNING: This page is about a different car, the 2020 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.
- Remove the manual transmission assembly from the vehicle. Refer to MANUAL TRANSMISSION AND DIFFERENTIAL (5MT)>MANUAL TRANSMISSION ASSEMBLY>REMOVAL .
- Remove the back-up light switch and the neutral position switch. Refer to MANUAL TRANSMISSION AND DIFFERENTIAL (5MT)>SWITCHES AND HARNESS>REMOVAL .
- Remove the transfer case together with the extension case assembly. Refer to MANUAL TRANSMISSION AND DIFFERENTIAL (5MT)>TRANSFER CASE AND EXTENSION CASE ASSEMBLY>REMOVAL .
- Remove the transmission case. Refer to MANUAL TRANSMISSION AND DIFFERENTIAL (5MT)>TRANSMISSION CASE>REMOVAL .
- Remove the drive pinion shaft assembly. Refer to MANUAL TRANSMISSION AND DIFFERENTIAL (5MT)>DRIVE PINION SHAFT ASSEMBLY>REMOVAL .
- Remove the main shaft assembly. Refer to MANUAL TRANSMISSION AND DIFFERENTIAL (5MT)>MAIN SHAFT ASSEMBLY>REMOVAL .
- Remove the front differential assembly. Refer to MANUAL TRANSMISSION AND DIFFERENTIAL (5MT)>FRONT DIFFERENTIAL ASSEMBLY>REMOVAL .
- Drive out the straight pin by tapping it with the ST (REMOVER), and remove the 5th shifter fork.
- Remove the check ball plugs, check ball springs and check balls.
- Drive out the straight pin by tapping it with the ST (REMOVER), and remove the 3rd-4th fork rod and 3rd-4th shifter fork.CAUTION:
- When removing the 3rd-4th fork rod, keep other fork rods in neutral.
- When driving out the straight pin, remove it toward the inside of case so that it does not hit against the case.
- Drive out the straight pin by tapping it with the ST (REMOVER), and pull out the 1st-2nd fork rod and 1st-2nd shifter fork.
- Remove the snap ring (outer), and pull out the reverse fork rod from the reverse fork rod arm. Then take out the check ball, check ball spring, and interlock plunger from the reverse fork rod arm. And then remove the reverse fork rod.CAUTION: When pulling out the reverse fork rod arm, be careful not to let the ball pop out of arm.
- Remove the reverse shifter lever.