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Clutch Pedal: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Installation of clutch pedal pad
    1. Install the clutch pedal pad to the clutch pedal SUB-ASSY.
  2. Installation of clutch pedal cushion No. 1
    1. Install the clutch pedal cushion No. 1 to the clutch pedal SUB-ASSY.
  3. Installation of clutch pedal stopper
    1. Install the clutch pedal stopper to the clutch pedal SUB-ASSY.
  4. Installation of clutch pedal SUB-ASSY
    1. Apply NIGTIGHT LYW No. 2 grease to the inner and outer surfaces of the 2 clutch pedal bushings.
      G12587942Courtesy of SUBARU OF AMERICA, INC.
    2. Install the clutch pedal SUB-ASSY and 2 clutch pedal bushings to the clutch pedal support SUB-ASSY.
    3. Align the holes of clutch pedal lever SUB-ASSY and clutch pedal SUB-ASSY, and drive in a pin using a pin punch and a hammer.
  5. Installation of clutch pedal spring
    1. Install 2 bushings to the clutch pedal SUB-ASSY and clutch pedal support SUB-ASSY.
    2. Apply NIGTIGHT LYW No. 2 grease to the assist rod A, assist rod B, and clutch pedal spring outer surface.
      G12587943Courtesy of SUBARU OF AMERICA, INC.
    3. Install the assist rod A, assist rod B, clutch pedal spring, and assist bushing to the clutch pedal SUB-ASSY and clutch pedal support SUB-ASSY.
    4. Apply NIGTIGHT LYW No. 2 grease to the outer surfaces of the 2 clutch clevis pins.
      G12587944Courtesy of SUBARU OF AMERICA, INC.
    5. Install 2 clutch clevis pins and 2 clips.
    NOTE: Insert the clutch clevis pin from the left side of the vehicle.
  6. Installation of clutch switch ASSY
    1. Install the clutch switch ASSY to the clutch pedal support SUB-ASSY with the nut.

      Standard value: T=8.0N.m {82kgf.cm} {5.9ft.lbf} 

  7. Installation of clutch start switch ASSY (refer to INSTALLATION )
  8. Installation of clutch pedal support SUB-ASSY
    1. Hang the hook for the clutch pedal support SUB-ASSY on the pedal bracket.
      G10214734Courtesy of SUBARU OF AMERICA, INC.
    2. Install the clutch pedal support SUB-ASSY to the vehicle with 4 nuts and 3 bolts.

      Standard value: T=18N.m {184kgf.cm} {13.3ft.lbf} 

    3. Install to the clutch master cylinder ASSY with 2 nuts.

      Standard value: T=18N.m {184kgf.cm} {13.3ftl.bf} 

    4. Apply NIGTIGHT LYW No. 2 grease to the inner and outer surfaces of a new push rod clevis pin.
    5. Install the clutch master cylinder push rod clevis to the clutch pedal lever SUB-ASSY with the push rod clevis pin and clip.
      NOTE: Insert the push rod clevis pin from the left side of the vehicle.
    6. Apply NIGTIGHT LYW No. 2 grease to the inner and outer surfaces of a new push rod pin.
    7. Install the brake master cylinder push rod clevis with the push rod pin and clip.
      NOTE: Insert the push rod from the left side of the vehicle.
    8. Connect the connector and install the wiring harness clamp.
    9. Connect the 3 connectors.
  9. Installation of steering intermediate shaft ASSY
    1. Install the steering intermediate shaft ASSY to the steering column ASSY.
      G12587946Courtesy of SUBARU OF AMERICA, INC.
      CAUTION: Align the alignment marks of the steering intermediate shaft ASSY and steering column ASSY.
    2. Install the bolt.

      Standard value: T=35N.m {357kgf.cm} {25.8ft.lbf} 

  10. Check and adjustment of clutch pedal (refer to ADJUSTMENT )
  11. Check of clutch switch ASSY
    1. Check that there is no gap between the clutch switch shaft and clutch pedal stopper with clutch pedal SUB-ASSY not depressed.
    G12587947Courtesy of SUBARU OF AMERICA, INC.
  12. Installation of power steering computer (refer to INSTALLATION )
  13. Installation of instrument panel under-cover SUB-ASSY No. 1 (refer to INSTALLATION )
  14. Installation of instrument side panel LH (refer to INSTALLATION , Step 8)
  15. Check and adjustment of clutch pedal (refer to ADJUSTMENT )
  16. Check of clutch start system (refer to CLUTCH SYSTEM )
  17. Stop light check
    1. Check that the stop light illuminates when the brake pedal is depressed.
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