Clutch Pedal: Adjustment

1. If the full stroke of the clutch pedal SUB-ASSY is out of the standard range, loosen the lock nut on the clutch switch and adjust the full stroke of the clutch pedal with the clutch switch.

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   Clutch pedal stroke: 110 to 115 mm {4.331 to 4.528 in} Standard value: T=8.0N.m {82kgf.cm} {5.9ft.lbf} 

   CAUTION: When adjusting the full stroke of clutch pedal SUB-ASSY, do not turn the clutch switch ASSY.
   NOTE: If the clutch switch ASSY cannot adjust the full stroke of clutch pedal SUB-ASSY to the specified value, adjust it by turning the master cylinder push rod.

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2. Loosen the push rod lock nut of the clutch master cylinder ASSY.
3. Adjust the clutch master cylinder push rod by turning it.

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4. Check that the clutch pedal SUB-ASSY contacts the clutch pedal stopper when the clutch pedal SUB-ASSY is at the full stroke.
5. Check that the clutch pedal SUB-ASSY contacts the clutch switch side when the pedal is released.

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6. Turn the clutch master cylinder push rod to the contracting side until a clearance is created on the clutch switch side.
7. Turn the clutch master cylinder push rod to the extending side until it contacts the clutch switch ASSY.
8. Turn it additional 270° to the contracting side.

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9. Move the push rod clevis pin from side to side to check that it operates smoothly.

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10. Tighten the clutch master cylinder push rod lock nut of the clutch master cylinder ASSY.

    Standard value: T=10N.m {102kgf.cm} {7.4ft.lbf} 

11. Depress the clutch pedal SUB-ASSY 2 or 3 times to check that the clutch pedal SUB-ASSY and release lever operate smoothly. If the clutch pedal SUB-ASSY and release lever do not operate smoothly, execute air bleeding of the clutch line.
12. Measure the full stroke of the clutch pedal SUB-ASSY and confirm that it is within the standard value. If it is out of the standard value, adjust again.

Clutch pedal stroke: 110 to 115 mm {4.331 to 4.528 in} 

Courtesy of SUBARU OF AMERICA, INC.

1. Move the clutch pedal in the lateral direction with a force of approximately 10 N {1.0 kgf, 2.2 lbf} to check that the clutch pedal deflection is within the standard value.

   Deflection of the clutch pedal: 4.0mm {0.158in} or less If the deflection exceeds the standard value, replace the clutch pedal SUB-ASSY.