Oil Pump ASSY (FA20): Installation

1. Apply a coat of engine oil to four new O-rings and install them to the engine.
2. Before applying the liquid gasket, completely remove the old seal material on the sealing portion.
3. If there are gaps at the locations as shown in the figure, fill the gaps with THREE BOND 1217G/1217H or equivalent.

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4. Apply THREE BOND 1217G/1217H or equivalent to the locations of chain cover as shown in the figure.

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   CAUTION:

   • Clean and degrease the installation surface.
   • Install within 5 min. after applying liquid gasket.
   • The chain cover may contact the protrusion "a" of the sensor plate of the cam sprocket and cause damage. Therefore, for installation, move horizontally and set the chain cover while being careful not to let the chain cover contact to the cam sprocket.

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   • Do not fill the engine oil within 2 hours after the installation.
   • Do not start the engine within 2 hours after the installation.
5. Temporarily install the chain cover with the 32 bolts.
6. Fully tighten the 32 bolts in the order as shown in the figure.
   Fig 1: Chain Cover Bolts Tightening Sequence

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   Standard value: Bolts A, B

   T=10N.m {102kgf.cm} {7.4ft.lbf} 

   Bolt C, D

   T=25N.m {255kgf.cm} {18.4ft.lbf} 

1. Install the idler pulley cover as shown in the figure.

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2. Install the idler pulley SUB-ASSY NO. 1 and idler pulley cover with the bolt.

   Standard value:T=36N.m {367kgf.cm} {26.6ft.lbf} 

3. Install the idler pulley cover as shown in the figure.

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4. Install the idler pulley SUB-ASSY NO. 1 and idler pulley cover with the bolt.

   Standard value:T=36N.m {367kgf.cm} {26.6ft.lbf} 

1. Temporarily install the alternator bracket with four bolts.
2. Tighten the four bolts in the order as shown in the figure.

   Standard value:T=36N.m {367kgf.cm} {26.6ft.lbf} 

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1. Align the anti-rotation pin and the pin fixing hole. Use a 8-mm socket hexagon wrench to install the V-ribbed belt tensioner ASSY.

   Standard value: Tightening torque=25N.m { 255 kgf-cm} {18.4ft-lbf}

2. Install the cap.

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1. Install the idler pulley cover as shown in the figure.
2. Install the idler pulley SUB-ASSY NO. 2 and idler pulley cover with the bolt.

   Standard value:T=36N.m {367kgf.cm} {26.6ft.lbf} 

1. Install a new O-ring to the oil level gauge guide.
2. Apply engine oil to the O-ring and install the oil level gauge guide with the bolt.

   Standard value:T=6.4N.m {65kgf.cm} {4.7ft.lbf} 

3. Install the oil level gauge.

1. Connect the connector of cam position sensor and connector of cam timing oil control valve ASSY.
2. Connect the clamp.
3. Connect the connector of engine oil temperature sensor and connector of engine oil pressure switch ASSY.
4. Connect the connector of cam position sensor and connector of cam timing oil control valve ASSY.
5. Connect the two connectors of cam position sensor and connector of cam timing oil control valve ASSY.
6. Connect the connector for camshaft position sensor.
7. Install the wiring harness clamp bracket and wiring harness with the bolt.

   Standard value:T=6.4N.m {65kgf.cm} {4.7ft.lbf} 

8. Install the two wiring harness clamp brackets and wiring harness with the bolt.

   Standard value:T=6.4N.m {65kgf.cm} {4.7ft.lbf} 

Standard value:T=6.0N.m {61kgf.cm} {4.4ft.lbf}