Shift Link Assembly: Removal

WARNING: This page is about a different variant/trim than selected.

Remove the manual transmission assembly from the vehicle. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>Manual Transmission Assembly>REMOVAL .
Remove the back-up light switch and the neutral position switch. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>Switches and Harness>REMOVAL .
Remove the transfer case together with the extension case assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>Transfer Case and Extension Case Assembly>REMOVAL .
Remove the extension case assembly.
Remove the center differential and transfer driven gear as a unit. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>Transfer Driven Gear>REMOVAL .
Pull out the straight pin.

Fig 1: Identifying Selector Lever COMPL And Straight Pin
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Use the ST to remove the straight pin, and remove the selector lever COMPL.
ST 398791700 REMOVER

Fig 2: Identifying Selector Lever COMPL, Selector Arm No (2) And Straight Pin
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Pull out the selector arm No. 2.

Fig 3: Locating Shifter Arm Collar And Neutral Set Spring Bolts
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Remove the bolts and remove the shifter arm collar and neutral set spring.

Fig 4: Identifying Shifter Arm Collar And Neutral Set Spring
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Remove the shifter arm No. 2, adjusting washers and thrust bearing.

Fig 5: Identifying Shifter Arm No (2), Adjusting Washer And Thrust Bearing
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Use the ST to remove the straight pin, and remove the shifter arm and selector arm.
ST 398791700 REMOVER

Fig 6: Removing Shifter Arm And Selector Arm
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Remove the oil seal using a screwdriver wrapped with tape, etc.
NOTE: The illustration shows the oil seal of selector lever COMPL. Perform the same procedures for removing the shifter arm No. 2.

Fig 7: Removing Oil Seal Using Screwdriver Wrapped With Tape
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Remove the needle bearing by using a tube with the diameter of 20 mm (0.79 in) or 21 mm (0.83 in) and the ST.
ST 18763AA000 COMPRESSOR SHAFT

Fig 8: Removing Needle Bearing Using ST (1 Of 2)
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Fig 9: Removing Needle Bearing Using ST (2 Of 2)
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Set ST1, ST2 and transfer case to a press.
NOTE:
- Set the ST2 under ST1.
- Set the transfer case so that the hole for shifter arm is positioned vertically.
  ST1 498267300 CYLINDER HEAD TABLE
  
  ST2 498267200 CYLINDER HEAD TABLE
Fig 10: Setting ST2 Under ST1
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Remove the roller bearing by using a round bar with the diameter of 22 mm (0.87 in) or 23 mm (0.91 in).

Fig 11: Removing Roller Bearing Using Round Bar
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Flip over the transfer case, and set an iron plate between transfer case and ST.
NOTE:
- Insert the iron plate which is thicker than the exposed length of the transfer case knock pin between the ST and transfer case.
- Set the iron plate so that the transfer case knock pin does not ride on the iron plate.
Remove the roller bearing by using a tube with the diameter of 22 mm (0.87 in) or 23 mm (0.91 in).

Fig 12: Removing Roller Bearing Using Tube With Diameter
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Remove the shift accent plunger and the check ball spring.

Fig 13: Exploded View Of Shift Accent Plunger

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