Shifter Fork and Rod: Installation
WARNING: This page is about a different variant/trim than selected.
- Install the 1st-2nd fork rod to the 1st-2nd shifter fork through the hole on the rear of the transmission case.
- Align the holes on the 1st-2nd fork rod and 1st-2nd shifter fork, and drive the straight pin into these holes using the ST to fix.NOTE: Use a new straight pin.
ST 398791700 SPRING PIN REMOVER 2
- Install the 3rd-4th fork rod to the 3rd-4th shifter fork through the hole on the rear of the transmission case.
- Align the holes on the 3rd-4th fork rod and 3rd-4th shifter fork, and drive the straight pin into these holes using the ST to fix.NOTE:
- Use a new straight pin.
- Set other fork rods to neutral.
- Check that the positions of interlock plunger is correct.
ST 398791700 SPRING PIN REMOVER 2
- Install the 5th-6th fork rod into 5th-6th shifter fork, then insert through the hole on the rear of transmission case. Align the hole of the 5th-6th shifter fork with the hole on the transmission case, then insert the reverse fork rod to install the reverse shifter fork.
- Align the holes on the 5th-6th fork rod and 5th-6th shifter fork and the holes on the reverse fork rod and reverse shifter fork, and drive the straight pin into these holes using the ST to fix.NOTE:
- Use a new straight pin.
- Set other fork rods to neutral.
- Check that the positions of interlock plunger is correct.
ST 398791700 SPRING PIN REMOVER 2
- Install the check ball plugs, check ball springs and check balls.
Tightening torque:
20 N.m (2.0 kgf-m, 14.8 ft-lb)
- Install the reverse idler gear assembly. <Ref. to INSTALLATION , Reverse Idler Gear.>
- Install the front differential assembly. <Ref. to INSTALLATION , Front Differential Assembly.>
- Install the main shaft assembly. <Ref. to INSTALLATION , Main Shaft Assembly for Single-Range.>
- Install the drive pinion shaft assembly. <Ref. to INSTALLATION , Drive Pinion Shaft Assembly.>
- Install the transmission case. <Ref. to INSTALLATION , Transmission Case.>
- Install the transfer case together with the extension case assembly. <Ref. to INSTALLATION , Transfer Case and Extension Case Assembly.>
- Install the back-up light switch and the neutral position switch. <Ref. to INSTALLATION , Switches and Harness.>
- Install the manual transmission assembly to the vehicle. <Ref. to INSTALLATION , Manual Transmission Assembly.>