Reverse Idler Gear: Installation
WARNING: This page is about a different variant/trim than selected.
NOTE:
Rotate the reverse idler sub gear by two teeth from free status in the direction of the arrow to make it engage with the reverse gear of the main shaft and install the main shaft assembly.
- Install the reverse idler gear bushing with the cutout portion of the reverse idler gear bushing facing the front of the transmission.
- Assembling reverse idler gear assembly
- Install the reverse coupling sleeve to the reverse idler gear No. 2.NOTE:
- Install the reverse coupling sleeve in the correct direction.
- Make sure that the oval-shaped cutout portion inside the reverse coupling sleeve matches the center of the reverse idler gear No. 2 groove.
- Install the reverse shifting insert.NOTE: Press in the ball part to install.
- Install the reverse baulk ring and reverse idler gear.
- Install the needle bearing and reverse idler gear collar.
- Install the thrust bearing and reverse idler gear washer.NOTE: Install the thrust bearing in the correct direction.
- Install the reverse coupling sleeve to the reverse idler gear No. 2.
- Install the assembled reverse idler gear assembly to the transmission case and hold it with hands.
- Install the reverse idler gear shaft.NOTE:
- Install with the cutout portion of the reverse idler gear shaft facing the RH side of the transmission case.
- Make sure that the groove of the reverse idler gear shaft comes out of the reverse idler gear bushing.
- Install the reverse idler gear shaft securing bolt.
Tightening torque:
25 N.m (2.5 kgf-m, 18.4 ft-lb)
- Install the snap ring.
- Select the reverse idler gear bushing. <Ref. to ADJUSTMENT , Reverse Idler Gear.>
- Remove the reverse idler gear assembly and replace with the selected bushing. <Ref. to REMOVAL , Reverse Idler Gear.>
- Install the reverse idler gear assembly, oil case guide and reverse idler gear shaft.NOTE:
- Install with the cutout portion of the reverse idler gear shaft facing the RH side of the transmission case.
- Make sure that the groove of the reverse idler gear shaft comes out of the reverse idler gear bushing.
- Insert the cutout portion of the reverse idler gear bushing into the oil case guide.
- Install the reverse idler gear shaft securing bolt.NOTE: Use a new gasket.
Tightening torque:
25 N.m (2.5 kgf-m, 18.4 ft-lb)
- Install the snap ring.
- Check the reverse shifter fork. <Ref. to INSPECTION , Shifter Fork and Rod.>
- Install the front differential assembly. <Ref. to INSTALLATION , Front Differential Assembly.>
- Install the main shaft assembly. <Ref. to INSTALLATION , Main Shaft Assembly for Single-Range.>
- Install the drive pinion shaft assembly. <Ref. to INSTALLATION , Drive Pinion Shaft Assembly.>
- Install the transmission case. <Ref. to INSTALLATION , Transmission Case.>
- Install the transfer case together with the extension case assembly. <Ref. to INSTALLATION , Transfer Case and Extension Case Assembly.>
- Install the back-up light switch and the neutral position switch. <Ref. to INSTALLATION , Switches and Harness.>
- Install the manual transmission assembly to the vehicle. <Ref. to INSTALLATION , Manual Transmission Assembly.>