Transmission Case: Removal
WARNING: This page is about a different variant/trim than selected.
- Remove the manual transmission assembly from the vehicle. <Ref. to REMOVAL , Manual Transmission Assembly.>
- Prepare the transmission for overhaul. <Ref. to PREPARATION FOR OVERHAUL .>
- Remove the neutral position switch, back-up light switch and harness. <Ref. to REMOVAL , Neutral Position Switch.> <Ref. to REMOVAL , Back-up Light Switch.>
- Remove the extension case. <Ref. to REMOVAL , Extension Case.>
- Remove the transfer driven gear. <Ref. to REMOVAL , Transfer Driven Gear.>
- Remove the center differential. <Ref. to REMOVAL , Center Differential.>
- Remove the oil guides G and H.
- Remove the snap ring and flat washer from the selector arm area.
- Using an ST, remove the neutral set spring and support.
ST1 18756AA000 CLAW
ST2 399893600 PLIER
- Lift the striking rod, and remove the straight pin.
- Remove the selector arm No. 2, shifter arm shaft, selector plunger, shift accent plunger and spring.
- Remove the transfer bearing holder.NOTE: Using a general tool may cause damage. Remove the bolt using the ST.
ST 18663AA000 SOCKET
- Remove the washer on the main shaft section.
- Remove the driven gear assembly shim and spacer.
- Remove the snap ring.
- Remove the pilot bolt.
- Remove the holder reverse bolt.
- Remove the transmission case.NOTE: If the oil guide is caught between the shift fork, it may be difficult to remove the transmission case. Move the oil guide, then remove. Do not pull on the transmission case with excessive force.
- Remove any remaining liquid gasket from the transmission case and adapter plate.